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Workbench Build #1: Stock prep and Completed Towers

Blog entry by SPalm posted 564 days ago 675 reads 3 times favorited 17 comments Add to Favorites Watch
no previous part Part 1 of Workbench Build series Part 2: Glue up »

I stated working on my workbench and was able to spend some time on it last week while my wife was in Maine. It is a combination of ideas I gained while studying others, and I am sort of making it up as I go along. I used Douglas Fir as it was easy to find, and I was able to purchase some fairly clean pieces at the Home Depot. It was quite wet when I got it, and it has been drying for several weeks now. I milled it to almost final dimension and now it is drying some more, and what I think of as ‘relaxing’. It seems like wood reacts to drastic milling, and always flexes a bit a couple of days later.

I will give the top pieces a final jointing before the big glue up. I am dreading this glue up. I have not decided if I will try to do it in sections and then either thickness sand or thickness plane as I go, or just go for it. This stuff is gosh darn heavy. Maybe I need to grow up and hand plane it.

The plan is to add a 4/4 maple front and use 8/4 walnut for the end plates (because I have some of both) before I attach the vises. Bench dog holes will be drilled after it is all together. I also have a little 8/4 maple for the vise chops.

I am trying to keep the cost under $200.

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The 6 foot 8/4 for the top. Cut, jointed, and milled to thickness.

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The stretchers cut with tenons. These were resawed from 8/4. They are waiting for holes for the draw bore tenons, and for a bit of edge treatment.

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The two towers. Pretty much completed. Mortised and drilled for the stretchers. I cut the large mortises for the uprights with my CNC. That was fun. I cut the mortises for the stretchers with a hand held router, just because.


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The two vises purchased from Grizzly. Can’t beat the price. I hope they work out OK.

Comments or suggestions are very welcome.
Steve

-- Stevethepeeve -- I'm no rocket surgeon


17 comments so far

View John Gray's profile

John Gray

1757 posts in 785 days


posted 564 days ago

” I used Douglas Fir as it was easy to find, and I was able to purchase some fairly clean pieces”, if these are fairly clear ;-) I’d like to see some clear ones you can’t find wood that good looking at any BORG close to me. Great post please keep us informed.

-- Only the Shadow knows....................

View TomK 's profile

TomK

504 posts in 774 days


posted 564 days ago

Looks great so far. I gave up trying to find Douglas Fir at anything close to a reasonable price here in Texas when I was buidling my current bench. Had to settle for SYP. Keep the photos coming.

-- If you think healthcare is expensive now, wait until it's free! PJ O'Rourke

View Scott Bryan's profile

Scott Bryan

20805 posts in 722 days


posted 564 days ago

This is looking great so far. You will end up with a bargain once the bench is completed as if you purchased something like this it would cost far more than $200.

Keep us posted on your progress.

-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.

View GaryK's profile

GaryK

9555 posts in 888 days


posted 564 days ago

Great looking job so far! I’m looking forward to seeing your progress.

-- Gary, East TX -- The longest journey begins with a single step.

View SPalm's profile

SPalm

951 posts in 782 days


posted 564 days ago

Hey Tom, nothing wrong with southern yellow pine. I can’t find that in Maryland. The DF was about $10 a stick for 8 footers. I am near two Home Depots, and one of them does not carry it. The sides of the pieces I selected for the top have a few knots, but the top surface sure is pretty. When I cut them down to 6 feet, I did pick the nicest section to keep.

-- Stevethepeeve -- I'm no rocket surgeon

View thetimberkid's profile

thetimberkid

1944 posts in 603 days


posted 564 days ago

Looks good! Cant wait to see it finished

Thanks for the post and keep us up to date

Callum

-- For wood working podcasts with a twist check out http://thetimberkid.com/

View CharlieM1958's profile

CharlieM1958

7696 posts in 1118 days


posted 564 days ago

Dang it, Steve. This is looking to purdy to be a workbench!

-- Charlie M. "Woodworking - patience = firewood"

View DavidH's profile

DavidH

128 posts in 643 days


posted 564 days ago

wow, looking good. thanks for posting a blog on the build. cant wait to see the next steps.

-- David - Houston, Texas.

View Chris 's profile

Chris

1469 posts in 891 days


posted 564 days ago

Steve,

It looks good so far… That DF sure looks pretty good from what I can tell. What would you guess the moisture content was when you purchased it?

-- Chris

View SPalm's profile

SPalm

951 posts in 782 days


posted 564 days ago

Chris, good question. These things seemed to loose a lot of weight in the couple of weeks that I had a dehumidifier aimed at them. I should of at least weighed one first.

I always wanted a moisture meter. I just checked online and it seems that you can find some for about $20. Don’t know if they work, but if it is anything like calculators, thermometers, or digital calipers, the price should drop for a cheap version.

-- Stevethepeeve -- I'm no rocket surgeon

View jockmike2's profile

jockmike2

7368 posts in 1146 days


posted 564 days ago

Good looking start, man that sucker is gonna be heavy, thats good it won’t go anywhere while you’re working on it. mike

-- Mike. mwurm13@yahoo.com

View blackcherry's profile

blackcherry

731 posts in 723 days


posted 564 days ago

Nice start to what looks like a killer bench and I took a look at your CNC router write up and man that just over the top… my complements…enjoy that new smoother you just recieved, I have a # 4 and its my favorite tool…any question you might have on sharpening or toubleshooting let me know…Blkcherry

View Karson's profile

Karson

25871 posts in 1300 days


posted 564 days ago

That is some Select and Better Fir. Great looking stuff and a great start.

-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †

View jcees's profile

jcees

553 posts in 699 days


posted 564 days ago

Splintery stuff that DougFir is. Great looking start to what should surely be a fine bench. That reminds me… I’ve got one to work on too. Geez… all these benches… so little time…

always,
J.C.

-- "Imagination is more important than knowledge" -- Albert Einstein

View kwhit190211's profile

kwhit190211

32 posts in 655 days


posted 563 days ago

Nice!! Looks really good. I like how the fir looks. I never worked with the stuff. It looks a lot like yellow pine, which is also splintery. That’s what I made my 2 work benches out of. I didn’t buy mine, though. I’m a firm believer in using scrap wood. I visit the local construction sites. Talk to the GC (general contractor) involved. He usually gives me the ok, to scrounge in the trash box. If I am dressed properly ( hard hat, long sleeve shirt, pants & boots).
They get a lot of things delivered in crates made out of God know what kinds of wood. It’s usually some type of pine, sometimes even hardwood. Whatever it is, I take. Heck there maybe all kinds & types of wood in that box, or even laying around on the site. Just ask permission first. Usually they think, hey that’s something I don’t Have to haul to the box.

View SPalm's profile

SPalm

951 posts in 782 days


posted 562 days ago

Thanks guys. Yes it is splintery. You can see some blowout on one of my dowels in the closeup pic, but hey. It jointed much nicer than I would have thought, at least on the good side. My longbed jointer came in real handy, but I hate jointing knots.

I debated and shopped a bunch about wood sources. I finally just needed to get going so I bought mine, as this looked like a good buy and good quality. I also really wanted a top over three inches thick and was not able to find much for cheaper.

-- Stevethepeeve -- I'm no rocket surgeon

View Beginningwoodworker's profile

Beginningwoodworker

4241 posts in 573 days


posted 551 days ago

Nice looking workbench base Steve.

-- CJIII Future cabinetmaker

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