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Making a Violin #4: Cutting the 4mm edge to size

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Blog entry by RonPeters posted 1327 days ago 1934 reads 2 times favorited 3 comments Add to Favorites Watch
« Part 3: Sides, or 'Ribs' ~ Bending & Gluing Part 4 of Making a Violin series Part 5: Carving the plates »

The wood shaped to the line. If you check back a few posts there were two lines. My ‘final’ line is what you see remaining.

Here’s a jig I made to cut the edges to size.

Does anyone see what ‘the problem’ is in this picture? Think hard…

It’s a 1hp Craftsman router with a 3/8” straight bit. I call it a ‘face off’ bit, but I could be wrong? The jig part is the device holding the router steady. It’s 1/8” aluminum plate sitting on 3 Delrin plastic blocks attached to a recycled formica sink cut out. I needed something to free up my hands to work the wood. The cut is a little ‘proud’ of 4mm. I’ll get it closer later. It really is 4.5mm at the ‘points’ you see in the picture and about 4mm around the sides. It’s optical aesthetics.

Here is the first pass. I didn’t get too far before realizing, “Dang, that router bit must be dull!?”

Of course, what is ‘wrong’ in the picture above is the bit is UPSIDE DOWN! Oops! It doesn’t cut too well, but it sure does burn wood!

Here is yours truly making sawdust. Lots of it. Which is why I did this outside. The jig stays on the planter pretty well, but I think I’ll make some kind of box to set it on, as it did move a little.

The result is a really clean edge. Because I haven’t done this for over a year, I forgot the ‘trick’ of going the other way with the wood (L to R). I’ll have to see if I can glue this piece back on. With any luck, it won’t even be noticed.

Next is to use my gouges and templates to shape the top and back.

-- “Once more unto the breach, dear friends...” Henry V - Act III, Scene I



3 comments so far

View TopamaxSurvivor's profile

TopamaxSurvivor

14549 posts in 2260 days


#1 posted 1327 days ago

I just discovered this series. Interesting ;-)) Thx for putting on LJ.

-- "some old things are lovely, warm still with life ... of the forgotten men who made them." - D.H. Lawrence

View BertFlores58's profile

BertFlores58

1641 posts in 1506 days


#2 posted 1327 days ago

It is very interesting how the top and back are shaped to fit the ribs… This is a very nice tutorials.

-- Bert

View Roz's profile

Roz

1658 posts in 2371 days


#3 posted 1288 days ago

Very informative! THanks

-- Terry Roswell, L.A. (Lower Alabama) "Life is what happens to you when you are making other plans."

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