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• Fr. Chad's Prie Dieu #2: To the File Box!

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Blog entry by Ron Aylor posted 08-13-2017 07:10 PM 3415 reads 0 times favorited 15 comments Add to Favorites Watch
« Part 1: An Ambitious Endeavor Part 2 of • Fr. Chad's Prie Dieu series Part 3: Barley Twist Split Spindle »

To the File Box! –
 
Having formed the beads and flats at both ends and roughed out the cylinder for the barley twist … it was time to disconnect from the lathe and split the spindle.
 

 
With just a few whacks of a chisel the spindle split nicely along the brown paper seam.
 
             
 
Voilà … time to get the file box!
 

 
My file box is nothing more than a hand powered lathe of sorts. Fixed head stock at one end … movable tail stock at the other.
 

 
The centers are actually nails driven into the work piece. In this case the nails are “L” shaped and driven into each end of the split spindle.
 

 
The nails then ride in the head and tail stocks as shown …
 

 
The work piece simply swivels back and forth in the file box suspended by the nails. Not much to it, really.
 

 
I used masking tape to lay-out mirror image spirals for the barley twists …
 

 
... then using a dovetail saw I created 1/2” deep saw kerfs along the left edges of the tape.
 

 
Once completed, I removed the tape and started defining the twist with chisel and file, the whole while swiveling the work-piece side to side in the file box.
 

 
Back in a few days … LOL!
 
Thanks for looking … all comments and/or questions welcomed. Follow my progress with the links below:
 
Fr. Chad's Prie Dieu #1 - An Ambitious Endeavor

Fr. Chad's Prie Dieu #2 - To the File Box!

Fr. Chad's Prie Dieu #3 - Barley Twist Split Spindle

Fr. Chad's Prie Dieu #4 - A Secret Drawer

Fr. Chad's Prie Dieu #5 - Butterflies & Trim

Fr. Chad's Prie Dieu #6 - Gadrooning

Fr. Chad's Prie Dieu #7 - The Right Color

Fr. Chad's Prie Dieu #8 - Onward & Upward

Fr. Chad's Prie Dieu #9 - On the Rail

Fr. Chad's Prie Dieu #10 – Panels Rising

Fr. Chad's Prie Dieu #11 – Panel Risen

Fr. Chad's Prie Dieu #12 – Upper Case

Fr. Chad's Prie Dieu #13 - Two Become One

Fr. Chad's Prie Dieu #14 - Click … Swoosh

Fr. Chad's Prie Dieu #15 – The Top

Fr. Chad's Prie Dieu #16 – The Drawer

Fr. Chad's Prie Dieu #17 – The Door Panel

Fr. Chad's Prie Dieu #18 – Ambitious Endeavor Realized



15 comments so far

View lightweightladylefty's profile

lightweightladylefty

3253 posts in 3828 days


#1 posted 08-13-2017 09:40 PM

Ron,

Thanks for showing how to use the file box. Someone said he clamps a stop to the saw to keep the depth consistent. Does the ability to swing the piece in the file box make it considerably easier to keep a uniform depth?

We look forward to seeing your progress.

L/W

-- Jesus is the ONLY reason for ANY season.

View Oldtool's profile

Oldtool

2714 posts in 2306 days


#2 posted 08-13-2017 09:48 PM

Looking pretty good Ron, well thought out procedures make for a correct and beautiful finished project.

-- "I am a firm believer in the people. If given the truth, they can be depended upon to meet any national crisis. The point is to bring them the real facts." - Abraham Lincoln

View Ron Aylor's profile

Ron Aylor

2649 posts in 763 days


#3 posted 08-13-2017 09:53 PM


Ron,

Thanks for showing how to use the file box. Someone said he clamps a stop to the saw to keep the depth consistent. Does the ability to swing the piece in the file box make it considerably easier to keep a uniform depth?

We look forward to seeing your progress.

L/W

- lightweightladylefty

L/W,

Thanks for asking. I simply mark the depth with tape along the edge of the saw. You need to keep an eye on the tape as you rotate the work piece …
 

 
... it’s easy to get carried away and saw too deeply. I could have used my kerfing plane (built in depth stop) ... just didn’t feel like taking it apart! Thanks again.

View Ron Aylor's profile

Ron Aylor

2649 posts in 763 days


#4 posted 08-13-2017 09:55 PM



Looking pretty good Ron, well thought out procedures make for a correct and beautiful finished project.

- Oldtool

Thank you, Sir!

View lightweightladylefty's profile

lightweightladylefty

3253 posts in 3828 days


#5 posted 08-13-2017 11:32 PM

Ron,

Thanks for the additional photo. I thought I was just seeing reflection, but now I see that you have blue tape on the saw. (Oh, how these old eyes play tricks on me!)

L/W

-- Jesus is the ONLY reason for ANY season.

View Dave Polaschek's profile

Dave Polaschek

2592 posts in 698 days


#6 posted 08-14-2017 10:44 AM

Thanks for the explanation of how to use the file box, Ron. Clever! And it looks like you’re making good headway on the trickiest part of the build.

-- Dave - Minneapolis

View Ron Aylor's profile

Ron Aylor

2649 posts in 763 days


#7 posted 08-14-2017 11:08 AM


Thanks for the explanation of how to use the file box, Ron. Clever! And it looks like you re making good headway on the trickiest part of the build.

- Dave Polaschek

Thanks, Dave. Not sure about this part being the trickiest, but it sure is the most labor intensive. I think my real challenge my be met once I tackle the door panel …

View Dave Polaschek's profile

Dave Polaschek

2592 posts in 698 days


#8 posted 08-14-2017 11:21 AM

It’s good to challenge yourself, right? That’s what I was telling myself yesterday as I was resawing oak, ziricote, and rock maple and having a heckuva case of the wanders. Guess I should’ve said “trickiest part of the build… so far!” ;-)

When you get to the door, are you going to make jigs for cutting the angles? I’d be chopping up some MDF if I were tackling those.

-- Dave - Minneapolis

View Ron Aylor's profile

Ron Aylor

2649 posts in 763 days


#9 posted 08-14-2017 11:26 AM



It s good to challenge yourself, right? That s what I was telling myself yesterday as I was resawing oak, ziricote, and rock maple and having a heckuva case of the wanders. Guess I should ve said “trickiest part of the build… so far!” ;-)

When you get to the door, are you going to make jigs for cutting the angles? I d be chopping up some MDF if I were tackling those.

- Dave Polaschek

Not sure my Elizabethan counter-part would have had MDF to experiment with … LOL … I’ll just make paper templates and hope for the best!

View JADobson's profile

JADobson

1163 posts in 2226 days


#10 posted 08-14-2017 01:20 PM

Looking good Ron. Your work is inspiring.

-- No craft is very far from the line beyond which is magic. -- Lord Dunsany — Instagram @grailwoodworks

View Planeman40's profile

Planeman40

1238 posts in 2876 days


#11 posted 08-14-2017 01:33 PM

Your Elizabethan counterpart wouldn’t have had masking tape either. Just teasing Ron! Looking good.

I think the best way to cut those angles on the parts for the door will be to make a planing fixture with that angle (they are all the same aren’t they?) and affix the part on the fixture and use a VERY sharp plane to cut the angles.

Rufus

-- Always remember: It is a mathematical certainty that half the people in this country are below average in intelligence!

View Ron Aylor's profile

Ron Aylor

2649 posts in 763 days


#12 posted 08-14-2017 01:53 PM


Your Elizabethan counterpart wouldn t have had masking tape either. Just teasing Ron! Looking good.

I think the best way to cut those angles on the parts for the door will be to make a planing fixture with that angle (they are all the same aren t they?) and affix the part on the fixture and use a VERY sharp plane to cut the angles.

Rufus

- Planeman40

But he might have had parchment or silk with hide glue on one side … maybe … LOL!

Yeah, the facets on the door panels will require a jig of some sort … the jury is still out on that one.

Thanks, Rufus!

View Ron Aylor's profile

Ron Aylor

2649 posts in 763 days


#13 posted 08-14-2017 01:54 PM



Looking good Ron. Your work is inspiring.

- JADobson

Thank you, Sir!

View Dan Wolfgang's profile

Dan Wolfgang

175 posts in 923 days


#14 posted 08-15-2017 12:57 AM

Really great results, Ron! The file box is pretty neat!

View Ron Aylor's profile

Ron Aylor

2649 posts in 763 days


#15 posted 08-15-2017 10:06 AM



Really great results, Ron! The file box is pretty neat!

- Dan Wolfgang

Thanks, Dan!

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