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Multi use tool- Router planer, panel saw, What else?

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Blog entry by RockyBlue posted 07-29-2011 10:55 PM 5925 reads 6 times favorited 10 comments Add to Favorites Watch

This is my take on a design by TZH of his router planer. I got the honor to tour his shop in the Rocky Mountains of beautiful Colorado a couple weeks ago and saw his setup. The gears in my machinist head started turning ( or grinding) immediately. I came up with this version using off the shelf parts available to anyone. I looked into making the rails with round shafts and linear bearings, but the cost was too high and rigidity was not good enough. The material used is extruded aluminum from the 8020 brand. The cross rails slide on UHMW pads on the bearing blocks. I figured that would be low maintenance with gobs of sawdust. I designed it to be built by any joe woodworker with a drill press or a steady hand drill. The tooling plate can hold any number of tools. By bolting a router to it with a dust collection hose and a long handle, I plan on facing down large tabletops. My other plan was to bolt a skill saw to it, lock down one axis and it becomes a panel saw. The locking handles can stop movement on either the x or y axis to make long straight cuts, dado’s, etc. The upright rails will be bolted to the sides of the 4×4 legs of the work table( not pictured). I will drill a series of holes 3/4” apart for the 10’ rails to sit on pins. Each tool will have it’s own plate to bolt to the carriage. I will make these from scrap aluminum I have , but they could by made from a stout hardwood.

All parts pictured quoted at $833. The work table with 2 layers of 3/4 4’x8’ mdf will cost around $100 or less. So for $930 you can have a router planer capable of 4.5’x 10’ travel, and a panel saw. Or I could spend $1500 on a panel saw and $2-4000 on a big planer that still can’t plane my tables.

Does anyone have any ideas for other tools that could be bolted to this contraption?

If anyone wants the parts list to build a similar one, I can forward it to you, It may be a while till I have the dough to build this. I did just get a SCM planer, so I will be tinkering with that in the mean time.

-- I haven't had this much fun since hogs ate my little brother. www.rockybluewoodworks.com



10 comments so far

View Grandpa's profile

Grandpa

3133 posts in 1330 days


#1 posted 07-29-2011 11:29 PM

Yes, I would be interested in a parts list. I have toyed with the idea of a panel saw for a long time and just couldn’t find the materials cheap enough. Maybe I can help find a source. I have a few connections.

View TZH's profile

TZH

425 posts in 1795 days


#2 posted 07-30-2011 01:09 AM

Dude, I just knew you’d come up with something. Looks great. Like you said, though, it might take awhile to come up with the cash to make one. What an improvement on mine!

TZH

-- https://www.facebook.com/pages/Dead-Wood-Renaissance/361417090585685

View HalDougherty's profile

HalDougherty

1820 posts in 1892 days


#3 posted 07-30-2011 01:51 AM

Make some locking stops and it becomes a dado cutter.

-- Hal, Tennessee http://www.first285.com

View spunwood's profile

spunwood

1194 posts in 1491 days


#4 posted 07-30-2011 05:44 AM

That is great! I’d love to try that out. I assume the shop floor or whatever the guide is sitting on (something flat like mdf) would have to be flat for this to have precision?

-- I came, I was conquered, I was born again. ἵνα ὦσιν ἓν

View David's profile

David

170 posts in 1498 days


#5 posted 07-30-2011 08:42 PM

might want to take a look at the torque work center. it has ways to attach a router, circ saw and other tools.

-- “Don’t tell me what can’t be done, tell me what you want done then shut up and get out of my way and let me do it!”

View RockyBlue's profile

RockyBlue

270 posts in 1348 days


#6 posted 07-31-2011 04:53 PM

Wow, the Torque Work Center looks very useful and I think it has enough travel to do my tables. Just wonder what the price tag is?

-- I haven't had this much fun since hogs ate my little brother. www.rockybluewoodworks.com

View TZH's profile

TZH

425 posts in 1795 days


#7 posted 08-03-2011 05:32 AM

Found the following website with the pricing info on Torque Work Centre:

http://www.woodworksupplies.com.au/category313_1.htm

Think I’ll be staying with my home DIY design if and until I can afford your upgrade.

Just thought you’d be interested.

TZH

-- https://www.facebook.com/pages/Dead-Wood-Renaissance/361417090585685

View Monte Pittman's profile

Monte Pittman

14197 posts in 993 days


#8 posted 03-12-2012 03:06 AM

I have been thinking about a router planer setup. I can use routers for a bunch of things, the planer is a one use item. Space and money says router planer is the smarter way to go.

-- Mother Nature created it, I just assemble it.

View Monte Pittman's profile

Monte Pittman

14197 posts in 993 days


#9 posted 03-12-2012 10:17 AM

I was looking at getting this setup from Amazon.

http://www.amazon.com/gp/aw/d/B002UZGUSY?m=A2PM1IA2LE1QET

Could it be adapted to what you want?

-- Mother Nature created it, I just assemble it.

View Monte Pittman's profile

Monte Pittman

14197 posts in 993 days


#10 posted 03-12-2012 10:28 AM

Woodhaven makes a model. That goes 51” wide. It looks to me like you make your own siderails for length.

http://www.woodhaven.com/Planing-Sled-Router/b/3026347011

-- Mother Nature created it, I just assemble it.

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