OK If you look at the cut list from the first post those 2×12x12’ are sliced up into a bunch of 33” long chunks and ripped in half and then again into 5 1/4” (for slop) The Tenon is achieved by tacking a block of Plywood (mine is 2 1/2”) wide at the Ends of two of the inner boards in the stack your going to glue up.
I then Set up a stop in my miter Guage and choped 2 1/2 Off the outboard pieces and glued and clamped them…
This is the setup before glue.. with the blocks of Plywood tacked in with 16 guage brads -
Then you clamp like crazy! This was taken after a hour or so… I removed the end clamps and popped off the Plywood so that it would not become part of the project.
I then Cleaned out the Top and bottom with a shoulder plane and block plane as needed and used my smoother to put a Chamfer along the bottom edge (this is help you move the beast if you need to with out chipping the edges out)
-- Duct Tape is the Force! It has a light side and a dark side and it Binds the Universe together!






















5 comments so far
a1Jim
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17115 posts in 476 days
posted 190 days ago
interesting aproach
-- Jim from Heirloom Woodshop, custom furniture ,maker, woodworking school, heirloomwoodshop.com
RichClark
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73 posts in 329 days
posted 190 days ago
Yea and if ya notice the “table” I am using to clamp and hold the leg while I work it is the wing of my table saw… sigh Thus! WorkBench!
-- Duct Tape is the Force! It has a light side and a dark side and it Binds the Universe together!
Splinterman
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4921 posts in 260 days
posted 190 days ago
One must start somewhere and at least you have started.
-- I will just keep doing it till I get it right.
Derek Lyons
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266 posts in 467 days
posted 190 days ago
My table saw ends up being my assembly table/workbench all the time – as my ‘real’ bench ends up covered in crap! :)
-- Derek, Bremerton WA --
RichClark
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73 posts in 329 days
posted 173 days ago
I kinda liked the “Washer” cart in the First picture background.. Anyway I have progressed and will post about the table and chopping the Mortises (with help). Posting as as soon as I get done seeing if there were questions while I was away.
-- Duct Tape is the Force! It has a light side and a dark side and it Binds the Universe together!