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Machinist Toolbox

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Blog series by PurpLev updated 12-29-2010 07:51 PM 10 parts 43591 reads 138 comments total

Part 1: Design - Feedback Welcome

12-06-2010 04:38 AM by PurpLev | 22 comments »

I’ve seen machinist toolboxes here and elsewhere a couple of times, but never felt they would be useful for my woodworking needs as they seem to be aimed at organizing smaller items/tools/etc, so I never paid much attention to these boxes. With my recent interest in machining, I find I need a toolbox to hold all my small gauges, tools, keys, wrenches, tooling, measuring devices, etc. A machinist toolbox would be perfect for the job. I’ve looked around, and to be honest- these b...

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Part 2: Milling some Lumber

12-08-2010 10:51 PM by PurpLev | 12 comments »

I am not sure how much time I’ll have for this project, so I’m taking every moment I can and do baby steps to hopefully drive this thing through. Last night I went and picked up what boards seem to be most fitting for this project that will yield the best materials for the parts. The toolbox is 10” deep, but I did not find anything that wide. the widest I have is 8” so I’ll have to make some glue ups for full width boards. I did get a good selection of mahogan...

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Part 3: Carcass parts ready for some groovin'

12-12-2010 08:25 PM by PurpLev | 8 comments »

Yesterday was such a beautiful day, wasn’t too cold, and the sky was blue (today is cloudy and rainy). I was fortunate enough to be able to use the day for some woodworking. I am at the point where I usually run into trouble. I have a tendency to want to work on the joinery and the problem is that I usually do that before I have all the parts ready leaving me with some parts that go together, but still require work to get the rest of it as well. This time around I decided to get all ...

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Part 4: Bad Weather, Kitchen Bender

12-14-2010 04:56 AM by PurpLev | 9 comments »

It was pouring outside, and so grey, but somehow the train kept on going. I somewhat planned for this in advance, and made sure I cut all the parts in advance so that I can continue working later on on the joinery in a more flexible manner, and flexible I mean literally as the kitchen counter flexed as I chiseled away. Then again, I was able to get some progress done while being with the family and not isolated in the garage. My daughter sat next to me watching me carve the sockets out with i...

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Part 5: Carcass Joinery

12-17-2010 03:49 AM by PurpLev | 12 comments »

Yesterday I was able to cut the tails on the carcass side parts. I used the bandsaw to cut the tails because the blade cuts straight and is narrow, although I did get some rough cut surface this time because I have a kink in the blade. I’m thinking in the future to use the Table saw with the blade tilted at ~10 degrees and the part passed vertically much like cutting box joints, but that will have to wait for future projects as for the time being -these tails are cut already. Once th...

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Part 6: Wet Fit

12-19-2010 12:36 AM by PurpLev | 18 comments »

Yesterday as planned I was able to trim the back panel, and fit the horizontal dividers and top panel so that it all fits together: Knowing the there are a lot of glue surfaces I didn’t want to take the chance of screwing it up (since I wanted to eliminate all metal fasteners …lol) so I did the glue up in stages. First was glueing up the drawer dividers to one another. I used the side of the box and the 2 rails to keep things aligned and in position while I only glued the d...

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Part 7: Draw me a Draw

12-23-2010 12:54 AM by PurpLev | 16 comments »

What do you know, I was able to use the last 3 days for some extra shop time! As planned, I cut the drawers parts on day 1 (not a full day, but it did happen on the first day). On day 2 I was able to build the drawers and glue them up. The plan was to use half blind dovetails for the solid maple fronts. I must say, making these many dovetails at such a small scale was exhausting (but good practice)! the joints improved from one drawer to the next, not all perfect, but considering the scale...

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Part 8: Not Yet Finished, but It's Finished

12-25-2010 06:36 AM by PurpLev | 21 comments »

I mentioned it in the previous post and as I was working on the drawers I had the main carcass take the finish to make use of time. Mahogany much like Oak has large open pores. My finishing goal was more for practice than necessity, but I was aiming for an antique polished look – shiny outside. I knew I would have to fill in those pores if I want an even polished surface. So my plan was to start with a filler coat which I tried to concoct using dewaxed shellac and mahogany sanding sa...

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Part 9: Pull My Finger...

12-26-2010 04:20 AM by PurpLev | 12 comments »

Jack and Jill, Went up the hill.To fetch a pail of water. Jack fell down,And broke his crown,And Jill came tumbling after. Then up Jack got,and home did trot.To old dame dob,Who fixed his KNOB,With vinegar and brown paper. What does this have to do with a machinist toolbox? well. I also had to fix my knobs, but not with vinegar and not with brown paper (although the walnut IS indeed brown)... read on: I wasn’t feeling too well today so I probably should not have done much wo...

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Part 10: Wrapping it up - Lee Valley Style

12-29-2010 07:51 PM by PurpLev | 8 comments »

Not much to say, nor anything to show in this post. Just received the locking hardware from Lee Valley which was the last thing I needed to finish this build at this point. I thought about making the locking set myself, but seeing the set LV offers it just didn’t make any sense so I just ordered it from them with the Free Shipping they offer this week. arrived in 2 days and installed today – very nice set, and works like a charm. The set I got is this one: And can be foun...

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