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Beads Box #6: Incra Style Box Joint Jig/Sled for the Table Saw (998SE)

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Blog entry by PurpLev posted 12-31-2010 02:15 AM 5321 reads 5 times favorited 5 comments Add to Favorites Watch
« Part 5: Hi, how have you been?!? It's been a while... Part 6 of Beads Box series Part 7: Fill, File, Fo - The filling of Them Pores »

While waiting for glue to dry I tackled the large drawer that will be faced with the mahogany/maple-stripe front. After the last project where I used dovetails for all the small drawer I wisened up (is that a word?!?) and went with box joint.

My box joint jig is based on my Incra 998SE Miter gauge . The 1000SE comes with the flip stop which is very useful with 2 built in stops, and a micro adjustment which I use to sneak up to a perfect box joint fit.

For added stability I also use the Incra Express sled which since I got hasn’t left my TS for cross slide – I can’t praise this one enough. It’s fantastic! That said, the concept would work even without the sled although it’s better to use one.

Now in this case I’m doing 1/8” fingers which means I am using my regular blade (I’m lazy and didn’t feel like swapping it for a 1/4” dado stack, and since the drawers are small, it will work just fine. for larger drawers it would mean a ridiculous number of fingers which then contradict my laziness).

I have a 3/4” scrap as an auxiliary fence that bolts onto the 1000SE t-tracks with bolts. The spacer that I’m using is a 1/8” drill bit that I simply drilled into the aux fence and released from the drill. for 1/4” fingers I use a… you guessed it – 1/4” drill bit:

I use 2 scrap pieces that I pick from the floor, or elsewhere (scrap aside, they do need to have 90 ends cut to stand properly on the sled/TS, other than that size is not important – all I’m testing is the thickness of the fingers not their depth, so the 2 pieces could also be of difference thickness/etc) and cut 3-4 fingers on each and try the fit.

If it’s too loose or too tight I use the 1000SE flip stop micro adjust (black set screw on the left of the stop) to sneak up to a perfect fit which either pushes the entire aux fence to the right, or creates space to move the aux fence to the left (after loosening the t-track bolts first of course):

Usually there is only a need to fine adjust this once to get a perfect fit that will hold the parts together but still allow glue to be added without making it all too tight.

This is really simple to make – only takes 1 scrap piece of 3/4” ply or anything else you have, and a drill bit. IF you already have the 1000SE. Simple to make, Simple to operate, precision and simplicity that is hard to beat – and I’ve seen other ‘jigs’ out there.

Thanks for reading,
Peace,

-- ㊍ When in doubt - There is no doubt - Go the safer route.



5 comments so far

View moonls's profile

moonls

407 posts in 1676 days


#1 posted 12-31-2010 02:47 AM

Now I have another reason to buy the Incra 1000SE. Since I just got my new G0715P table saw less than 1 month ago, I had to put it on my future wish list. The future is fast approaching…!
Thanks for the hint Sharon and happy new year to you!

-- Lorna, Cape Cod

View Karson's profile

Karson

34891 posts in 3090 days


#2 posted 12-31-2010 02:53 AM

Great post. I like my Incra fence but I don’t have a slider because my slot is not standard. 1” X 1/4” with a 1/8” “T”

-- I've been blessed with a father who liked to tinker in wood, and a wife who lets me tinker in wood. Southern Delaware karson_morrison@bigfoot.com †

View Ken90712's profile

Ken90712

15102 posts in 1878 days


#3 posted 12-31-2010 03:13 AM

I have the same one as well and Love it. Amazing results no doubt!

-- Ken, "Everyday above ground is a good day!"

View degoose's profile

degoose

7038 posts in 2044 days


#4 posted 12-31-2010 10:06 AM

Incra Rules.. no doubt..
i now own..
TSLS 32
17 inch router system..
all the rulers..
2000 with mitre express
and now the woodpecker… unilift.

-- Drink twice... and don't bother to cut... @ lazylarrywoodworks.com.au For lovers of all things timber...

View PurpLev's profile

PurpLev

8476 posts in 2338 days


#5 posted 12-31-2010 10:12 AM

Very cool Larry, Incra is one of the few companies that I think each and every product is just a straight A++

-- ㊍ When in doubt - There is no doubt - Go the safer route.

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