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Box Fan Into Buffer

Blog entry by PineInTheAsh posted 131 days ago 392 reads 0 times favorited 7 comments Add to Favorites Watch

Re: The box fan that has been under discussion on LJ for dust collection.

Can you remove the typical 5-fin plastic blade on a box fan and turn it into a buffer or put it to other such use?

I have the popular under $20. Lasko 20” box fan sold by the big box stores. With its size it would seem a candidate for a nice, slow-turning buffer or even a fine-grit sander.

Of course, this all depends on the the motor’s shaft. Is ithe shaft soft plastic? Is it simply too underpowered?

Comments, experiences, suggestions are genuinely appreciated.


7 comments so far

View a1Jim's profile

a1Jim

15549 posts in 455 days


posted 131 days ago

That would be something i would like to see.

-- Jim from Heirloom Woodshop Southern Oregon

View Workbench_Warrior's profile

Workbench_Warrior

48 posts in 132 days


posted 131 days ago

I believe it would just burn out as you can stop the blades with your hands but ouch! It would probably overheat first.

-- SAEPE EXPERTUS, SEMPER FIDELIS, FRATRES AETERNI - "Often Tested, Always Faithful, Brothers Forever"

View jerryz's profile

jerryz

109 posts in 157 days


posted 131 days ago

The motor in a fan is what they call a Synchronous Motor, it has to rotate at a constant speed determined by the frequency applied to it. The torque this type of motor develops is very limited.
If you need to reduce the speed of the buffer or sander you need a mechanical means to do it via a reduction gear arrangement. I believe you could use one for the purpose you describe but not directly, good luck.
And by the way the shaft on the motor is steel, in a fan they have a flat face to key the blade and have a plastic nut that locks the blade to the fan.

View Todd A. Clippinger's profile

Todd A. Clippinger

5590 posts in 978 days


posted 130 days ago

I would just buy a buffer if that is what I wanted.

-- Todd A. Clippinger, Montana, http://amcraftsman.com

View Mike Gager's profile

Mike Gager

205 posts in 145 days


posted 130 days ago

yeah you could probably get a buffer at harbor freight for around $20

View Jim Crockett's profile

Jim Crockett

291 posts in 611 days


posted 130 days ago

The torque is so low on a box fan motor that just connecting it via a belt to a buffer wheel shaft would probably stop the motor. If not, the load placed on the motor from buffing would certainly halt the motor and burn it up. This motor just isn’t designed for more than turning the lightweight fan blades.

Jim

View Roz's profile

Roz

441 posts in 665 days


posted 124 days ago

A box fan motor is not wound to develop the amount of torque required for a buffing operation. I would recommend buying a buffer and saving the time lost experimenting.

-- Terry Roswell, L.A. (Lower Alabama) "Life is what happens to you when you are making other plans."

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