Re: The box fan that has been under discussion on LJ for dust collection.
Can you remove the typical 5-fin plastic blade on a box fan and turn it into a buffer or put it to other such use?
I have the popular under $20. Lasko 20” box fan sold by the big box stores. With its size it would seem a candidate for a nice, slow-turning buffer or even a fine-grit sander.
Of course, this all depends on the the motor’s shaft. Is ithe shaft soft plastic? Is it simply too underpowered?
Comments, experiences, suggestions are genuinely appreciated.





















7 comments so far
a1Jim
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15549 posts in 455 days
posted 131 days ago
That would be something i would like to see.
-- Jim from Heirloom Woodshop Southern Oregon
Workbench_Warrior
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48 posts in 132 days
posted 131 days ago
I believe it would just burn out as you can stop the blades with your hands but ouch! It would probably overheat first.
-- SAEPE EXPERTUS, SEMPER FIDELIS, FRATRES AETERNI - "Often Tested, Always Faithful, Brothers Forever"
jerryz
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109 posts in 157 days
posted 131 days ago
The motor in a fan is what they call a Synchronous Motor, it has to rotate at a constant speed determined by the frequency applied to it. The torque this type of motor develops is very limited.
If you need to reduce the speed of the buffer or sander you need a mechanical means to do it via a reduction gear arrangement. I believe you could use one for the purpose you describe but not directly, good luck.
And by the way the shaft on the motor is steel, in a fan they have a flat face to key the blade and have a plastic nut that locks the blade to the fan.
Todd A. Clippinger
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5590 posts in 978 days
posted 130 days ago
I would just buy a buffer if that is what I wanted.
-- Todd A. Clippinger, Montana, http://amcraftsman.com
Mike Gager
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205 posts in 145 days
posted 130 days ago
yeah you could probably get a buffer at harbor freight for around $20
Jim Crockett
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291 posts in 611 days
posted 130 days ago
The torque is so low on a box fan motor that just connecting it via a belt to a buffer wheel shaft would probably stop the motor. If not, the load placed on the motor from buffing would certainly halt the motor and burn it up. This motor just isn’t designed for more than turning the lightweight fan blades.
Jim
Roz
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441 posts in 665 days
posted 124 days ago
A box fan motor is not wound to develop the amount of torque required for a buffing operation. I would recommend buying a buffer and saving the time lost experimenting.
-- Terry Roswell, L.A. (Lower Alabama) "Life is what happens to you when you are making other plans."