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163K views 435 replies 59 participants last post by  PhilBello 
#1 ·
UK to Colombia, the ups and the downs.

I retired from the UK Police in 2006 after 30 years, and I think I only survived that period of time, because of my love of woodwork, I class myself as a late starter, I used to tinker with bits and pieces, but it wasn't until I was 21 and my first Father-in-law who was a Chippy, gave me lessons and a few tools, that I decided that woodwork was definitely the hobby for me.

In July 2006 I left the Police, and immediately moved to Spain, where I had had property for a number of years, I was fortunate enough to have a large and well fitted out workshop:

Wood Building Floor Tire Flooring


Table Wood Shelving Flooring Machine


My first marriage ended at the age of 28yrs, and my second soon after I moved to Spain, after 22 years, because my then wife decided that family came first, and at the last minute, had a change of heart, four years later we went our separate ways, with no hard feelings, but as a result I spent more and more time doing what I loved, and that was woodwork.

I had kept photos of all my projects, but being a bit naive, only backed up some, and when my computer blew up, I lost a majority of my portfolio, but I still have the memories! Those photos I did have were in thumbnail mode, so I won't try to put them on here, but I turned my hand to most things, bits of furniture, children's toys, decorations, garden structures, and enjoyed every minute of it. Here are just a few:

Musical instrument String instrument String instrument Wood Guitar accessory


Chair Rectangle Wood Gas Tints and shades


Rectangle Urban design Font Grass Scale model


I was very lucky that Spain was so close to the UK, I made two trips with car and trailer and emptied my workshop of everything I didn't already have over there. I had the best excuse ever for spending all my time in the workshop during summers, it was nice and cool, and too hot to be outside.

I did a lot of scroll-saw work:

Snowflake Christmas ornament Art Ornament Embellishment


Font Holiday ornament Symbol Event Christmas ornament


Wood Dishware Art Serveware Creative arts


As well as making Planters and pyrography.

Outdoor bench Road surface Outdoor furniture Wood Street furniture


A Porch for my first storey back door

Sky Window Building Wood Fixture


Sky Wood Shade Composite material Tints and shades


I even got roped in by Eduardo a local musician to make an Electric Guitar, I hasten to add, I was only responsible for the woodwork!

Tradesman Electrician Pneumatic tool Artisan Wood


Musical instrument Guitar accessory String instrument accessory String instrument Guitar


I was glad when this eventually came to an end, Eduardo spent his time taking photos from every angle, and I was ready to throw it out of the door! (the camera that is!)

I also helped out if anyone needed any furniture repairs, or some woodwork done on the cheap, it kept me occupied, and I enjoyed it, it certainly wasn't for the money… there wasn't any, except maybe for materials!

In late 2011, I decided that living alone, was not the life for me, and started looking for a soulmate, she found me, but lived in Colombia.

This lead to difficult decisions, I was a retired with no ties, and no children, she had a good job, and was close to her family, so it was a decision made for me, I couldn't afford to ship more than a few clothes and sentimental items, so everything had to be sold, including my whole workshop, and it went for pennies!

I arrived in Colombia on a permanent basis in January 2012,( having previously visited) we were married six weeks later, and moved 'temporarily' into a first floor apartment, only we are still there, because there was a problem with the paperwork on my house in Spain, as there often is there, hopefully the sale goes through later this month.

I have persevered without much to do with woodwork, since moving here, with the exception of a bit of scroll-saw work, and filled my time, making lists of properties to view, as time progressed, those lists changed as properties were sold, and I was becoming depressed. I had been buying tools as and when I could afford them, but I was just storing them still in their boxes, until I became a YouTube addict, and I follow a number of excellent Carpenters on there, one in particular inspired me to get off my backside, and do something about it, and that was Izzy Swan…Thanks Izzy!.

I decided that first floor or not, I had put up with screaming kids, rowing Adults, horrendous music etc. for nearly two years from my neighbours, that I would turn our storeroom into a 'micro-workshop', and by that I mean small! because all the boxes from Spain, as well as what we have accumulated, had to stay there. With a bit of reorganisation, I had half the room, so built a 5' x 2' workbench.

Table Picture frame Computer desk Wood Floor


I then didn't have any excuse, I decided I would fill my time making jigs and home made tools, ready for when I eventually had a full sized workshop again, so that was that.

My first project was to make a temporary table saw, using my workmate, scrollsaw, and a half sheet of plywood, after a couple of hiccups, it is now installed and earning it's keep.

Furniture Table Wood Desk Tool


Then it was time to start making something, I could use in the future, so the first project was one of Izzy's a Hold-down Toggle Clamp

Wood Table Saw Art Machine


From that I moved on to C-Clamps made from Plumbing fittings, not strictly woodwork I know, but something I am always in need of, and for this I followed Cosmas Bauer on YouTube for this. I have finished all except the handles.

Wood Tool Gas Rectangle Automotive exterior


I am going to cheat, and buy a replacement spade shaft, cut it into sections, drill it, and attach with epoxy, since my saw blade can only be used at 90Âş at the moment, this is the easier option.

That just about brings me up to date with my efforts, I will add to the Blog as I progress, and hopefully before long, move to a workshop, I can again work in, although I know I will never be able to afford to replace everything I sold off, however I have no regrets.
 

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#2 ·
UK to Colombia, the ups and the downs.

I retired from the UK Police in 2006 after 30 years, and I think I only survived that period of time, because of my love of woodwork, I class myself as a late starter, I used to tinker with bits and pieces, but it wasn't until I was 21 and my first Father-in-law who was a Chippy, gave me lessons and a few tools, that I decided that woodwork was definitely the hobby for me.

In July 2006 I left the Police, and immediately moved to Spain, where I had had property for a number of years, I was fortunate enough to have a large and well fitted out workshop:

Wood Building Floor Tire Flooring


Table Wood Shelving Flooring Machine


My first marriage ended at the age of 28yrs, and my second soon after I moved to Spain, after 22 years, because my then wife decided that family came first, and at the last minute, had a change of heart, four years later we went our separate ways, with no hard feelings, but as a result I spent more and more time doing what I loved, and that was woodwork.

I had kept photos of all my projects, but being a bit naive, only backed up some, and when my computer blew up, I lost a majority of my portfolio, but I still have the memories! Those photos I did have were in thumbnail mode, so I won't try to put them on here, but I turned my hand to most things, bits of furniture, children's toys, decorations, garden structures, and enjoyed every minute of it. Here are just a few:

Musical instrument String instrument String instrument Wood Guitar accessory


Chair Rectangle Wood Gas Tints and shades


Rectangle Urban design Font Grass Scale model


I was very lucky that Spain was so close to the UK, I made two trips with car and trailer and emptied my workshop of everything I didn't already have over there. I had the best excuse ever for spending all my time in the workshop during summers, it was nice and cool, and too hot to be outside.

I did a lot of scroll-saw work:

Snowflake Christmas ornament Art Ornament Embellishment


Font Holiday ornament Symbol Event Christmas ornament


Wood Dishware Art Serveware Creative arts


As well as making Planters and pyrography.

Outdoor bench Road surface Outdoor furniture Wood Street furniture


A Porch for my first storey back door

Sky Window Building Wood Fixture


Sky Wood Shade Composite material Tints and shades


I even got roped in by Eduardo a local musician to make an Electric Guitar, I hasten to add, I was only responsible for the woodwork!

Tradesman Electrician Pneumatic tool Artisan Wood


Musical instrument Guitar accessory String instrument accessory String instrument Guitar


I was glad when this eventually came to an end, Eduardo spent his time taking photos from every angle, and I was ready to throw it out of the door! (the camera that is!)

I also helped out if anyone needed any furniture repairs, or some woodwork done on the cheap, it kept me occupied, and I enjoyed it, it certainly wasn't for the money… there wasn't any, except maybe for materials!

In late 2011, I decided that living alone, was not the life for me, and started looking for a soulmate, she found me, but lived in Colombia.

This lead to difficult decisions, I was a retired with no ties, and no children, she had a good job, and was close to her family, so it was a decision made for me, I couldn't afford to ship more than a few clothes and sentimental items, so everything had to be sold, including my whole workshop, and it went for pennies!

I arrived in Colombia on a permanent basis in January 2012,( having previously visited) we were married six weeks later, and moved 'temporarily' into a first floor apartment, only we are still there, because there was a problem with the paperwork on my house in Spain, as there often is there, hopefully the sale goes through later this month.

I have persevered without much to do with woodwork, since moving here, with the exception of a bit of scroll-saw work, and filled my time, making lists of properties to view, as time progressed, those lists changed as properties were sold, and I was becoming depressed. I had been buying tools as and when I could afford them, but I was just storing them still in their boxes, until I became a YouTube addict, and I follow a number of excellent Carpenters on there, one in particular inspired me to get off my backside, and do something about it, and that was Izzy Swan…Thanks Izzy!.

I decided that first floor or not, I had put up with screaming kids, rowing Adults, horrendous music etc. for nearly two years from my neighbours, that I would turn our storeroom into a 'micro-workshop', and by that I mean small! because all the boxes from Spain, as well as what we have accumulated, had to stay there. With a bit of reorganisation, I had half the room, so built a 5' x 2' workbench.

Table Picture frame Computer desk Wood Floor


I then didn't have any excuse, I decided I would fill my time making jigs and home made tools, ready for when I eventually had a full sized workshop again, so that was that.

My first project was to make a temporary table saw, using my workmate, scrollsaw, and a half sheet of plywood, after a couple of hiccups, it is now installed and earning it's keep.

Furniture Table Wood Desk Tool


Then it was time to start making something, I could use in the future, so the first project was one of Izzy's a Hold-down Toggle Clamp

Wood Table Saw Art Machine


From that I moved on to C-Clamps made from Plumbing fittings, not strictly woodwork I know, but something I am always in need of, and for this I followed Cosmas Bauer on YouTube for this. I have finished all except the handles.

Wood Tool Gas Rectangle Automotive exterior


I am going to cheat, and buy a replacement spade shaft, cut it into sections, drill it, and attach with epoxy, since my saw blade can only be used at 90Âş at the moment, this is the easier option.

That just about brings me up to date with my efforts, I will add to the Blog as I progress, and hopefully before long, move to a workshop, I can again work in, although I know I will never be able to afford to replace everything I sold off, however I have no regrets.
An interesting read. Thank you.
 

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#3 ·
UK to Colombia, the ups and the downs.

I retired from the UK Police in 2006 after 30 years, and I think I only survived that period of time, because of my love of woodwork, I class myself as a late starter, I used to tinker with bits and pieces, but it wasn't until I was 21 and my first Father-in-law who was a Chippy, gave me lessons and a few tools, that I decided that woodwork was definitely the hobby for me.

In July 2006 I left the Police, and immediately moved to Spain, where I had had property for a number of years, I was fortunate enough to have a large and well fitted out workshop:

Wood Building Floor Tire Flooring


Table Wood Shelving Flooring Machine


My first marriage ended at the age of 28yrs, and my second soon after I moved to Spain, after 22 years, because my then wife decided that family came first, and at the last minute, had a change of heart, four years later we went our separate ways, with no hard feelings, but as a result I spent more and more time doing what I loved, and that was woodwork.

I had kept photos of all my projects, but being a bit naive, only backed up some, and when my computer blew up, I lost a majority of my portfolio, but I still have the memories! Those photos I did have were in thumbnail mode, so I won't try to put them on here, but I turned my hand to most things, bits of furniture, children's toys, decorations, garden structures, and enjoyed every minute of it. Here are just a few:

Musical instrument String instrument String instrument Wood Guitar accessory


Chair Rectangle Wood Gas Tints and shades


Rectangle Urban design Font Grass Scale model


I was very lucky that Spain was so close to the UK, I made two trips with car and trailer and emptied my workshop of everything I didn't already have over there. I had the best excuse ever for spending all my time in the workshop during summers, it was nice and cool, and too hot to be outside.

I did a lot of scroll-saw work:

Snowflake Christmas ornament Art Ornament Embellishment


Font Holiday ornament Symbol Event Christmas ornament


Wood Dishware Art Serveware Creative arts


As well as making Planters and pyrography.

Outdoor bench Road surface Outdoor furniture Wood Street furniture


A Porch for my first storey back door

Sky Window Building Wood Fixture


Sky Wood Shade Composite material Tints and shades


I even got roped in by Eduardo a local musician to make an Electric Guitar, I hasten to add, I was only responsible for the woodwork!

Tradesman Electrician Pneumatic tool Artisan Wood


Musical instrument Guitar accessory String instrument accessory String instrument Guitar


I was glad when this eventually came to an end, Eduardo spent his time taking photos from every angle, and I was ready to throw it out of the door! (the camera that is!)

I also helped out if anyone needed any furniture repairs, or some woodwork done on the cheap, it kept me occupied, and I enjoyed it, it certainly wasn't for the money… there wasn't any, except maybe for materials!

In late 2011, I decided that living alone, was not the life for me, and started looking for a soulmate, she found me, but lived in Colombia.

This lead to difficult decisions, I was a retired with no ties, and no children, she had a good job, and was close to her family, so it was a decision made for me, I couldn't afford to ship more than a few clothes and sentimental items, so everything had to be sold, including my whole workshop, and it went for pennies!

I arrived in Colombia on a permanent basis in January 2012,( having previously visited) we were married six weeks later, and moved 'temporarily' into a first floor apartment, only we are still there, because there was a problem with the paperwork on my house in Spain, as there often is there, hopefully the sale goes through later this month.

I have persevered without much to do with woodwork, since moving here, with the exception of a bit of scroll-saw work, and filled my time, making lists of properties to view, as time progressed, those lists changed as properties were sold, and I was becoming depressed. I had been buying tools as and when I could afford them, but I was just storing them still in their boxes, until I became a YouTube addict, and I follow a number of excellent Carpenters on there, one in particular inspired me to get off my backside, and do something about it, and that was Izzy Swan…Thanks Izzy!.

I decided that first floor or not, I had put up with screaming kids, rowing Adults, horrendous music etc. for nearly two years from my neighbours, that I would turn our storeroom into a 'micro-workshop', and by that I mean small! because all the boxes from Spain, as well as what we have accumulated, had to stay there. With a bit of reorganisation, I had half the room, so built a 5' x 2' workbench.

Table Picture frame Computer desk Wood Floor


I then didn't have any excuse, I decided I would fill my time making jigs and home made tools, ready for when I eventually had a full sized workshop again, so that was that.

My first project was to make a temporary table saw, using my workmate, scrollsaw, and a half sheet of plywood, after a couple of hiccups, it is now installed and earning it's keep.

Furniture Table Wood Desk Tool


Then it was time to start making something, I could use in the future, so the first project was one of Izzy's a Hold-down Toggle Clamp

Wood Table Saw Art Machine


From that I moved on to C-Clamps made from Plumbing fittings, not strictly woodwork I know, but something I am always in need of, and for this I followed Cosmas Bauer on YouTube for this. I have finished all except the handles.

Wood Tool Gas Rectangle Automotive exterior


I am going to cheat, and buy a replacement spade shaft, cut it into sections, drill it, and attach with epoxy, since my saw blade can only be used at 90Âş at the moment, this is the easier option.

That just about brings me up to date with my efforts, I will add to the Blog as I progress, and hopefully before long, move to a workshop, I can again work in, although I know I will never be able to afford to replace everything I sold off, however I have no regrets.
You seem to be a pretty innovative guy, it will be fun seeing what you build next. It would be nice if you stumbled on some decent sized space, but I get the feeling you could build just about anything just using what you've got. What's the market like for tools and lumber in Columbia compared to England or Spain?
 

Attachments

#4 ·
UK to Colombia, the ups and the downs.

I retired from the UK Police in 2006 after 30 years, and I think I only survived that period of time, because of my love of woodwork, I class myself as a late starter, I used to tinker with bits and pieces, but it wasn't until I was 21 and my first Father-in-law who was a Chippy, gave me lessons and a few tools, that I decided that woodwork was definitely the hobby for me.

In July 2006 I left the Police, and immediately moved to Spain, where I had had property for a number of years, I was fortunate enough to have a large and well fitted out workshop:

Wood Building Floor Tire Flooring


Table Wood Shelving Flooring Machine


My first marriage ended at the age of 28yrs, and my second soon after I moved to Spain, after 22 years, because my then wife decided that family came first, and at the last minute, had a change of heart, four years later we went our separate ways, with no hard feelings, but as a result I spent more and more time doing what I loved, and that was woodwork.

I had kept photos of all my projects, but being a bit naive, only backed up some, and when my computer blew up, I lost a majority of my portfolio, but I still have the memories! Those photos I did have were in thumbnail mode, so I won't try to put them on here, but I turned my hand to most things, bits of furniture, children's toys, decorations, garden structures, and enjoyed every minute of it. Here are just a few:

Musical instrument String instrument String instrument Wood Guitar accessory


Chair Rectangle Wood Gas Tints and shades


Rectangle Urban design Font Grass Scale model


I was very lucky that Spain was so close to the UK, I made two trips with car and trailer and emptied my workshop of everything I didn't already have over there. I had the best excuse ever for spending all my time in the workshop during summers, it was nice and cool, and too hot to be outside.

I did a lot of scroll-saw work:

Snowflake Christmas ornament Art Ornament Embellishment


Font Holiday ornament Symbol Event Christmas ornament


Wood Dishware Art Serveware Creative arts


As well as making Planters and pyrography.

Outdoor bench Road surface Outdoor furniture Wood Street furniture


A Porch for my first storey back door

Sky Window Building Wood Fixture


Sky Wood Shade Composite material Tints and shades


I even got roped in by Eduardo a local musician to make an Electric Guitar, I hasten to add, I was only responsible for the woodwork!

Tradesman Electrician Pneumatic tool Artisan Wood


Musical instrument Guitar accessory String instrument accessory String instrument Guitar


I was glad when this eventually came to an end, Eduardo spent his time taking photos from every angle, and I was ready to throw it out of the door! (the camera that is!)

I also helped out if anyone needed any furniture repairs, or some woodwork done on the cheap, it kept me occupied, and I enjoyed it, it certainly wasn't for the money… there wasn't any, except maybe for materials!

In late 2011, I decided that living alone, was not the life for me, and started looking for a soulmate, she found me, but lived in Colombia.

This lead to difficult decisions, I was a retired with no ties, and no children, she had a good job, and was close to her family, so it was a decision made for me, I couldn't afford to ship more than a few clothes and sentimental items, so everything had to be sold, including my whole workshop, and it went for pennies!

I arrived in Colombia on a permanent basis in January 2012,( having previously visited) we were married six weeks later, and moved 'temporarily' into a first floor apartment, only we are still there, because there was a problem with the paperwork on my house in Spain, as there often is there, hopefully the sale goes through later this month.

I have persevered without much to do with woodwork, since moving here, with the exception of a bit of scroll-saw work, and filled my time, making lists of properties to view, as time progressed, those lists changed as properties were sold, and I was becoming depressed. I had been buying tools as and when I could afford them, but I was just storing them still in their boxes, until I became a YouTube addict, and I follow a number of excellent Carpenters on there, one in particular inspired me to get off my backside, and do something about it, and that was Izzy Swan…Thanks Izzy!.

I decided that first floor or not, I had put up with screaming kids, rowing Adults, horrendous music etc. for nearly two years from my neighbours, that I would turn our storeroom into a 'micro-workshop', and by that I mean small! because all the boxes from Spain, as well as what we have accumulated, had to stay there. With a bit of reorganisation, I had half the room, so built a 5' x 2' workbench.

Table Picture frame Computer desk Wood Floor


I then didn't have any excuse, I decided I would fill my time making jigs and home made tools, ready for when I eventually had a full sized workshop again, so that was that.

My first project was to make a temporary table saw, using my workmate, scrollsaw, and a half sheet of plywood, after a couple of hiccups, it is now installed and earning it's keep.

Furniture Table Wood Desk Tool


Then it was time to start making something, I could use in the future, so the first project was one of Izzy's a Hold-down Toggle Clamp

Wood Table Saw Art Machine


From that I moved on to C-Clamps made from Plumbing fittings, not strictly woodwork I know, but something I am always in need of, and for this I followed Cosmas Bauer on YouTube for this. I have finished all except the handles.

Wood Tool Gas Rectangle Automotive exterior


I am going to cheat, and buy a replacement spade shaft, cut it into sections, drill it, and attach with epoxy, since my saw blade can only be used at 90Âş at the moment, this is the easier option.

That just about brings me up to date with my efforts, I will add to the Blog as I progress, and hopefully before long, move to a workshop, I can again work in, although I know I will never be able to afford to replace everything I sold off, however I have no regrets.
Thank you both for your comments!
Just Joe, I certainly won't be buying anywhere that either hasn't got workshop space, or the space to put one. Unfortunately, or maybe fortunately I have adopted the Colombian mentality towards prices, and they are not considered cheap, however when you convert back to £ or € the prices here are pretty reasonable, when you think the minimum wage here is only £123 per month, I guess they have to be cheaper.
I haven't bought timber in the UK for many years now, but I suspect things are much cheaper here, you are looking at ÂŁ28 for a sheet of 18mm ply, ÂŁ4.20 for 3.2m of 2Ă—4".
One problem I find is sourcing tools, other than hand tools, many other quality tools are not readily available unless you pay a premium, because the workmen rather take their time and use hand tools, whether it be to dig a road, channel out a wall, or create something in wood, the end product is good, but you have to wait for it!!!!
 

Attachments

#5 ·
UK to Colombia, the ups and the downs.

I retired from the UK Police in 2006 after 30 years, and I think I only survived that period of time, because of my love of woodwork, I class myself as a late starter, I used to tinker with bits and pieces, but it wasn't until I was 21 and my first Father-in-law who was a Chippy, gave me lessons and a few tools, that I decided that woodwork was definitely the hobby for me.

In July 2006 I left the Police, and immediately moved to Spain, where I had had property for a number of years, I was fortunate enough to have a large and well fitted out workshop:

Wood Building Floor Tire Flooring


Table Wood Shelving Flooring Machine


My first marriage ended at the age of 28yrs, and my second soon after I moved to Spain, after 22 years, because my then wife decided that family came first, and at the last minute, had a change of heart, four years later we went our separate ways, with no hard feelings, but as a result I spent more and more time doing what I loved, and that was woodwork.

I had kept photos of all my projects, but being a bit naive, only backed up some, and when my computer blew up, I lost a majority of my portfolio, but I still have the memories! Those photos I did have were in thumbnail mode, so I won't try to put them on here, but I turned my hand to most things, bits of furniture, children's toys, decorations, garden structures, and enjoyed every minute of it. Here are just a few:

Musical instrument String instrument String instrument Wood Guitar accessory


Chair Rectangle Wood Gas Tints and shades


Rectangle Urban design Font Grass Scale model


I was very lucky that Spain was so close to the UK, I made two trips with car and trailer and emptied my workshop of everything I didn't already have over there. I had the best excuse ever for spending all my time in the workshop during summers, it was nice and cool, and too hot to be outside.

I did a lot of scroll-saw work:

Snowflake Christmas ornament Art Ornament Embellishment


Font Holiday ornament Symbol Event Christmas ornament


Wood Dishware Art Serveware Creative arts


As well as making Planters and pyrography.

Outdoor bench Road surface Outdoor furniture Wood Street furniture


A Porch for my first storey back door

Sky Window Building Wood Fixture


Sky Wood Shade Composite material Tints and shades


I even got roped in by Eduardo a local musician to make an Electric Guitar, I hasten to add, I was only responsible for the woodwork!

Tradesman Electrician Pneumatic tool Artisan Wood


Musical instrument Guitar accessory String instrument accessory String instrument Guitar


I was glad when this eventually came to an end, Eduardo spent his time taking photos from every angle, and I was ready to throw it out of the door! (the camera that is!)

I also helped out if anyone needed any furniture repairs, or some woodwork done on the cheap, it kept me occupied, and I enjoyed it, it certainly wasn't for the money… there wasn't any, except maybe for materials!

In late 2011, I decided that living alone, was not the life for me, and started looking for a soulmate, she found me, but lived in Colombia.

This lead to difficult decisions, I was a retired with no ties, and no children, she had a good job, and was close to her family, so it was a decision made for me, I couldn't afford to ship more than a few clothes and sentimental items, so everything had to be sold, including my whole workshop, and it went for pennies!

I arrived in Colombia on a permanent basis in January 2012,( having previously visited) we were married six weeks later, and moved 'temporarily' into a first floor apartment, only we are still there, because there was a problem with the paperwork on my house in Spain, as there often is there, hopefully the sale goes through later this month.

I have persevered without much to do with woodwork, since moving here, with the exception of a bit of scroll-saw work, and filled my time, making lists of properties to view, as time progressed, those lists changed as properties were sold, and I was becoming depressed. I had been buying tools as and when I could afford them, but I was just storing them still in their boxes, until I became a YouTube addict, and I follow a number of excellent Carpenters on there, one in particular inspired me to get off my backside, and do something about it, and that was Izzy Swan…Thanks Izzy!.

I decided that first floor or not, I had put up with screaming kids, rowing Adults, horrendous music etc. for nearly two years from my neighbours, that I would turn our storeroom into a 'micro-workshop', and by that I mean small! because all the boxes from Spain, as well as what we have accumulated, had to stay there. With a bit of reorganisation, I had half the room, so built a 5' x 2' workbench.

Table Picture frame Computer desk Wood Floor


I then didn't have any excuse, I decided I would fill my time making jigs and home made tools, ready for when I eventually had a full sized workshop again, so that was that.

My first project was to make a temporary table saw, using my workmate, scrollsaw, and a half sheet of plywood, after a couple of hiccups, it is now installed and earning it's keep.

Furniture Table Wood Desk Tool


Then it was time to start making something, I could use in the future, so the first project was one of Izzy's a Hold-down Toggle Clamp

Wood Table Saw Art Machine


From that I moved on to C-Clamps made from Plumbing fittings, not strictly woodwork I know, but something I am always in need of, and for this I followed Cosmas Bauer on YouTube for this. I have finished all except the handles.

Wood Tool Gas Rectangle Automotive exterior


I am going to cheat, and buy a replacement spade shaft, cut it into sections, drill it, and attach with epoxy, since my saw blade can only be used at 90Âş at the moment, this is the easier option.

That just about brings me up to date with my efforts, I will add to the Blog as I progress, and hopefully before long, move to a workshop, I can again work in, although I know I will never be able to afford to replace everything I sold off, however I have no regrets.
I think woodwork has saved many a man's sanity. You look like becomming a blogger to be followed.My story is very different yet in essence very similar. Cheers
 

Attachments

#6 ·
The problems of a 'Micro Workshop'

The problem I am finding with a 'micro-workshop' is space, I was spoilt with my last workshop, and I have gone to the opposite extreme, which means I have nowhere to lay things out. I suppose I could stray out into the kitchen area, but I don't want to impose my hobby on my Wife, so I remain behind a closed door, cursing away merrily to myself. Nothing gets left out, there is no space to put out tools, so it comes out of it's toolbox or shelf-space under the bench, gets used, and then replaced.

In the past I have used my router in most projects, but as with anybody, freehand routing is a bit hit and miss (depending on the work!) so I wanted a router table, but was not paying the extortionate prices wanted in Colombia, so that meant I had to make my own. After a lot of searching around, I decided to go with a plan from the 'Woodworkers Workshop', mainly because it was both, the right size for my workshop, and something I would use in the future. However this meant working with sheet ply, it was all very well when I was making my work bench, because I had the space, but with the work bench in place working with a full sheet was not an option.

I went to the local Store, and found a half sheet of 18mm ply, which with what I had left over from the bench project would be just enough, the Store cut it for me, so I could get it in the car, and back home I came.

I then marked out all the parts, but still needed to rip the plywood into smaller workable sizes, and my small table saw was not going to do it, there just wasn't the space. So my next project was to make a straight edge guide. I glued and screwed a length of timber onto a panel of 12mm ply I had in stock, and then taking the circular saw from the tablesaw, I cut the ply, running the plate against the timber rail, and now I can clamp this on my sheets and cut my lines with no problem.

Wood Wood stain Flooring Hardwood Plank


Now I have the parts in manageable size sections;

Cabinetry Wood Floor Hardwood Flooring


it will now be a case of using both the circular saw and band saw to cut out all the parts, but it is a National Fiesta today, family comes first! not quite sure when all this will get done!
 

Attachments

#7 ·
Not everything goes to plan!

It's been a somewhat hectic week, so the workshop has had to take a back seat, however not all has been sweetness and light!!

I thought I had found the plans for the perfect Router table to fit into a micro-workshop, as I had previously reported, I drew out all the parts on a 3/4" sheet of Ply, spent a day or two, cussing like mad, trying to make space to do the cutting, and then fortunately did a dry-fit of the main parts… Router table Mk1 was abandoned! there was no way I would have the space to accomodate it, even though it was designed as a bench top table.

However not all was lost, as I decided that at the moment the only way to accommodate a Router Table was to design it in the same form as my table-saw. The largest board of Mk1, became the table top of Mk2, and some of the other parts were used to make the fence, the rest will come in for other projects later, so other than time, nothing is wasted.

Wood Wooden block Rectangle Wood stain Hardwood


I cut the hole for the router bit using a hole cutter, I thought about plunging the router, but this way stopped as much tear-out. Then using the router plate, I marked and drilled the four fixing holes, after which I routed out the location for it to sit, leaving the base 1/2" thick, my router is no light weight, so everything has to be strong enough to hold it. I fitted clamping blocks, much like on the table-saw to clamp the work-piece to the workmate frame.

Shipping box Tool Gas Wood Table


I didn't have to do much to make the fence, as I used Mk1 parts, I just cut to length, and cut the arch for the router bit, using a 3" hole cutter on the pillar drill.

Wood Floor Flooring Wood stain Plumbing fixture


The holes for holding the router I countersunk, but I then went out to buy longer machine screws, but like everything else in Colombia, it's not that simple, and I came back empty handed, so I have ended up drilling the countersinks deeper and using the originals.

At least now, my router table is ready for action.

Wood Gas Automotive exterior Machine Engineering


As for my next project, I need a bench top sander, and these are expensive here, how I wish I had direct access to Harbor Freight! I do buy from them, but with delivery and import duty, I have to be desperate. I have just purchased a dead mans pedal switch, to make life a little safer, and hopefully to cut my electric bill, at the moment it runs both the vac and table saw together. Anyway, back to the sander… I only want a disc sander, so have designed a plan to make one, us¡ng the drill to run it, now I just have to see if the design will translate into reality!
 

Attachments

#8 ·
Not everything goes to plan!

It's been a somewhat hectic week, so the workshop has had to take a back seat, however not all has been sweetness and light!!

I thought I had found the plans for the perfect Router table to fit into a micro-workshop, as I had previously reported, I drew out all the parts on a 3/4" sheet of Ply, spent a day or two, cussing like mad, trying to make space to do the cutting, and then fortunately did a dry-fit of the main parts… Router table Mk1 was abandoned! there was no way I would have the space to accomodate it, even though it was designed as a bench top table.

However not all was lost, as I decided that at the moment the only way to accommodate a Router Table was to design it in the same form as my table-saw. The largest board of Mk1, became the table top of Mk2, and some of the other parts were used to make the fence, the rest will come in for other projects later, so other than time, nothing is wasted.

Wood Wooden block Rectangle Wood stain Hardwood


I cut the hole for the router bit using a hole cutter, I thought about plunging the router, but this way stopped as much tear-out. Then using the router plate, I marked and drilled the four fixing holes, after which I routed out the location for it to sit, leaving the base 1/2" thick, my router is no light weight, so everything has to be strong enough to hold it. I fitted clamping blocks, much like on the table-saw to clamp the work-piece to the workmate frame.

Shipping box Tool Gas Wood Table


I didn't have to do much to make the fence, as I used Mk1 parts, I just cut to length, and cut the arch for the router bit, using a 3" hole cutter on the pillar drill.

Wood Floor Flooring Wood stain Plumbing fixture


The holes for holding the router I countersunk, but I then went out to buy longer machine screws, but like everything else in Colombia, it's not that simple, and I came back empty handed, so I have ended up drilling the countersinks deeper and using the originals.

At least now, my router table is ready for action.

Wood Gas Automotive exterior Machine Engineering


As for my next project, I need a bench top sander, and these are expensive here, how I wish I had direct access to Harbor Freight! I do buy from them, but with delivery and import duty, I have to be desperate. I have just purchased a dead mans pedal switch, to make life a little safer, and hopefully to cut my electric bill, at the moment it runs both the vac and table saw together. Anyway, back to the sander… I only want a disc sander, so have designed a plan to make one, us¡ng the drill to run it, now I just have to see if the design will translate into reality!
That will work - simple and it gets the job done!
 

Attachments

#15 ·
Making a Bench Disc Sander

A Disc Bench Sander was next on the list, something simple, but effective was needed.

There are some excellent ideas on here, YouTube, and other sites, but my criteria, was that it could be run using my drill, and took up as little space as possible.

Well the final build could not be more simple, six pieces of wood, (1/2" ply to cut out the Disc, using my scrollsaw, and 3/4" ply for the Base, the Disc support, the Drill support and the two side pieces, one 8mm bearing ( an idea thanks to Izzy Swan, to stop the bolt wearing away the wood), a 5/16" x 3 1/2" bolt, one nut and two washers, a few screws and some glue. To make it work as advertised, I bought sheet sand paper and some spray glue ( the spray glue was the dearest item on the list costing nearly US$16).

Wood Beige Wood stain Hardwood Flooring


I drew and cut out my parts using either the scroll saw or band saw, most of which came from the Mk 1 router table. I then did a dry fit to position the Drill support, and work out the height for the front disc support, which was governed both by the Disc size and drill height.

Wood Handheld power drill Pneumatic tool Tool Hammer drill


Once that was resolved, I drilled the Disc support to take the carriage bolt, and recessed and using epoxy, positioned the bearing, at the same time gluing a washer on the opposite side, between the two there is little chance of the bolt / spindle causing any wear.

Table Dishware Wood Textile Beige


The Disc itself, I drilled the centre, recessed the head of the bolt, and then using epoxy liberally I secured it with a washer and nut.

Again being aware that I needed to save space, I decided that I would not incorporate a wood rest, instead, I used the existing fences from both the Table saw and Router table, in different positions, I had a 90Âş rest and also an angled rest.

Wood Gas Hardwood Tool Machine


Furniture Table Wood Floor Flooring


Because of the 8" disc size, I bought sheet sand paper and cut it, each sheet giving me one disc and one piece big enough for hand sanding, and very little waste, this was then sprayed and attached to the disc.

The big question…Does it work, or did the Disc go flying into oblivion, I am happy to say that it works very well, I had no problems with the Disc, there is negligible vibration, and no noticeable wobble, so I happy with it.

Wood Wood stain Hardwood Circle Plywood


As for what is next, I am going to make a supply of clamp / star knobs, for future projects.
 

Attachments

#16 ·
Making a Bench Disc Sander

A Disc Bench Sander was next on the list, something simple, but effective was needed.

There are some excellent ideas on here, YouTube, and other sites, but my criteria, was that it could be run using my drill, and took up as little space as possible.

Well the final build could not be more simple, six pieces of wood, (1/2" ply to cut out the Disc, using my scrollsaw, and 3/4" ply for the Base, the Disc support, the Drill support and the two side pieces, one 8mm bearing ( an idea thanks to Izzy Swan, to stop the bolt wearing away the wood), a 5/16" x 3 1/2" bolt, one nut and two washers, a few screws and some glue. To make it work as advertised, I bought sheet sand paper and some spray glue ( the spray glue was the dearest item on the list costing nearly US$16).

Wood Beige Wood stain Hardwood Flooring


I drew and cut out my parts using either the scroll saw or band saw, most of which came from the Mk 1 router table. I then did a dry fit to position the Drill support, and work out the height for the front disc support, which was governed both by the Disc size and drill height.

Wood Handheld power drill Pneumatic tool Tool Hammer drill


Once that was resolved, I drilled the Disc support to take the carriage bolt, and recessed and using epoxy, positioned the bearing, at the same time gluing a washer on the opposite side, between the two there is little chance of the bolt / spindle causing any wear.

Table Dishware Wood Textile Beige


The Disc itself, I drilled the centre, recessed the head of the bolt, and then using epoxy liberally I secured it with a washer and nut.

Again being aware that I needed to save space, I decided that I would not incorporate a wood rest, instead, I used the existing fences from both the Table saw and Router table, in different positions, I had a 90Âş rest and also an angled rest.

Wood Gas Hardwood Tool Machine


Furniture Table Wood Floor Flooring


Because of the 8" disc size, I bought sheet sand paper and cut it, each sheet giving me one disc and one piece big enough for hand sanding, and very little waste, this was then sprayed and attached to the disc.

The big question…Does it work, or did the Disc go flying into oblivion, I am happy to say that it works very well, I had no problems with the Disc, there is negligible vibration, and no noticeable wobble, so I happy with it.

Wood Wood stain Hardwood Circle Plywood


As for what is next, I am going to make a supply of clamp / star knobs, for future projects.
Nice project and if you ever get tired of the drill whine it should be relatively easy to switch over to a washing machine or fan motor.
 

Attachments

#20 ·
Sawdust everywhere!

Today, I have spent my time covered in sawdust, I decided that it was better to be prepared, rather than scratching around for scrap to make parts later.

A few projects coming up require dowels, and others require star/clamp knobs, therefore it makes sense to have a supply ready to hand.

For the dowels, I used Izzy Swan's method, cheap and easy, and at the moment, both those qualities come top of my list, if you haven't already seen his dowel making in action, you can see it here . I mainly use a 5/16" bit for most things, so for now I have made a supply of those, as time goes on, I will add to them.

The star knobs were a different kettle of fish, there were a number of methods I liked, but I went for the method adopted by Jack Houweling, mainly because I could get more knobs from a piece of wood, you can see how he does this here. I made a big batch of knobs, working on 2" circles on the band saw, and using the 5/16" bit on the drill press to give the fluted edge, however I haven't finished them, for a reason, at this moment I don't know how many male or female knobs I will be needing, or what size bolt they will take, so I have cut out the knobs, but other than marking a centre starter hole, I have left them at that, they will be easy enough to finish off as required. I have also prepared a few round cut outs, using a 3/4" hole cutter, in case I need to glue on shafts, to secure the knob in a recess.

That's probably me finished for this week, unfortunately less exciting commitments take priority, but I will be back at the bench as soon as possible.
 
#21 ·
Back to Basics

The last couple of weeks, I have learned how lazy I had become as a Woodworker, having had a workshop which had just about every tool a hobby Woodworker could wish for, and then going to nothing and having to start again, has made me realise how lucky I was, and also how blasé I had become.

The last couple of weeks, I decided to 'improve' my table saw top, by putting in a second dado rail, fitting inserts for the saw blade, and making a cross-cut sled, simple you might think!

The table saw inserts were fine, I cut out a bigger hole for the blade using my jigsaw,routed the rebate for the 4mm MDF inserts, and then cut out half a dozen inserts, and using the disc sander refined them to fit, so now I have spares.

I already had one dado channel but to ensure stability for the Sled, I decided to cut a second, I should have done this initially, and then I would not have made such a basic mistake, however experienced you are, you live and learn, but I squared the second dado to the blade, instead of the first rail, and consequently they are slightly out of true, enough that when I made the Sled, the runners jam before the blade is fully through the cut.

If this were to be a permanent tool in my arsenal, I would fill in the first dado and re-cut it, but as it is only a fill in until I get my new workshop sometime in the new year…I hope! I have done a bodge job, and by trimming one of the rails on the sled, it now runs far enough to complete the cut. The sled itself was made out of scrap leftovers, so it is functional but not pretty.

Wood Table Rectangle Hardwood Workbench


This has given me a kick up the backside, and reminded me of a conversation with a friend many years ago, who's hobby was metalwork, he told me that he was more than happy to leave the woodwork to me, because if he made a mistake, he just welded the metal back together and started again, with wood… :(
 

Attachments

#22 ·
Back to Basics

The last couple of weeks, I have learned how lazy I had become as a Woodworker, having had a workshop which had just about every tool a hobby Woodworker could wish for, and then going to nothing and having to start again, has made me realise how lucky I was, and also how blasé I had become.

The last couple of weeks, I decided to 'improve' my table saw top, by putting in a second dado rail, fitting inserts for the saw blade, and making a cross-cut sled, simple you might think!

The table saw inserts were fine, I cut out a bigger hole for the blade using my jigsaw,routed the rebate for the 4mm MDF inserts, and then cut out half a dozen inserts, and using the disc sander refined them to fit, so now I have spares.

I already had one dado channel but to ensure stability for the Sled, I decided to cut a second, I should have done this initially, and then I would not have made such a basic mistake, however experienced you are, you live and learn, but I squared the second dado to the blade, instead of the first rail, and consequently they are slightly out of true, enough that when I made the Sled, the runners jam before the blade is fully through the cut.

If this were to be a permanent tool in my arsenal, I would fill in the first dado and re-cut it, but as it is only a fill in until I get my new workshop sometime in the new year…I hope! I have done a bodge job, and by trimming one of the rails on the sled, it now runs far enough to complete the cut. The sled itself was made out of scrap leftovers, so it is functional but not pretty.

Wood Table Rectangle Hardwood Workbench


This has given me a kick up the backside, and reminded me of a conversation with a friend many years ago, who's hobby was metalwork, he told me that he was more than happy to leave the woodwork to me, because if he made a mistake, he just welded the metal back together and started again, with wood… :(
Been following your posts. Very interesting experiences.
 

Attachments

#24 ·
Dust free at last... well almost!

The main problem with having a 'micro-workshop' in the apartment, is that dust does not stay there, and it is the one thing that annoys my wife! (especially when I run my finger over the furniture, and asked if she has dusted today! :) ) So I thought it was about time I did something to ease the problem.

I decided to use an Vac hose support devised by Jack Houweling you can see his video Here , it is ideal for the small workshop, where you haven't got space for dedicated dust collection points.
Wood Floor Wood stain Flooring Hardwood


Each section started out as a 3 1/2" strip of 3/4" ply, the top section that holds the hose, is, if left uncut, top heavy as Jack says in his video, it was soon cut on the bandsaw.

I used 3" carriage bolts 5/16", with a couple of my home made Star Knobs, and T-nuts. Whilst I was out today, I bought a wheelbarrow tyre inner tube, with the intention of making some rubber washers, (as I haven't got Jack's fancy kit to make them) to go between each joint, but in the end, I didn't need it, it holds position, and the bottom section, is held in a dado, glued and screwed to the clamping base, I can now clamp it anywhere, adjusting the hose position.

Gas Scientific instrument Engineering Microscope Machine

(Don't tell me, I know the bench needs tidying up!)

It's a simple project, which only took about and hour and a half to complete, I should have done this from the start to maintain domestic harmony!

Now, I am going to make a wood bin for all those left over bits of timber, just to stop my dog running in and grabbing them!
 

Attachments

#25 ·
Dust free at last... well almost!

The main problem with having a 'micro-workshop' in the apartment, is that dust does not stay there, and it is the one thing that annoys my wife! (especially when I run my finger over the furniture, and asked if she has dusted today! :) ) So I thought it was about time I did something to ease the problem.

I decided to use an Vac hose support devised by Jack Houweling you can see his video Here , it is ideal for the small workshop, where you haven't got space for dedicated dust collection points.
Wood Floor Wood stain Flooring Hardwood


Each section started out as a 3 1/2" strip of 3/4" ply, the top section that holds the hose, is, if left uncut, top heavy as Jack says in his video, it was soon cut on the bandsaw.

I used 3" carriage bolts 5/16", with a couple of my home made Star Knobs, and T-nuts. Whilst I was out today, I bought a wheelbarrow tyre inner tube, with the intention of making some rubber washers, (as I haven't got Jack's fancy kit to make them) to go between each joint, but in the end, I didn't need it, it holds position, and the bottom section, is held in a dado, glued and screwed to the clamping base, I can now clamp it anywhere, adjusting the hose position.

Gas Scientific instrument Engineering Microscope Machine

(Don't tell me, I know the bench needs tidying up!)

It's a simple project, which only took about and hour and a half to complete, I should have done this from the start to maintain domestic harmony!

Now, I am going to make a wood bin for all those left over bits of timber, just to stop my dog running in and grabbing them!
Nifty idea, thank for sharing
 

Attachments

#31 ·
Wood has such a calming effect!

The last couple of days have been to put it politely, a bit frustrating. I am gathering tools together slowly, so that when we find the right house, I will be able to get up and running in the workshop, reasonably quickly, and from listening to the Locals, and my experiences of living in Spain, power cuts out in the Campo are something you learn to live with, in my case, I like to be prepared, and a Generator, to keep both the house and the workshop ticking over is a must.

Before moving to Colombia, I did nearly all my shopping on eBay, I hate trawling around Stores, so when I moved here, I started using their equivalent, MercadoLibre, to be honest it does not have the best of reputations, but I have used it, for two years, and until now, had no problem.

I found a 5000W Generator for a reasonable price, and after a couple of enquiries, bought it, transferred the money on Thursday, then saw it up for sale again Friday… WHAT??? A couple of enquiries, then realised I had been had, I am never going to see that Generator or my money again! So to let off steam, I have spent today in the workshop.

As I said in my last post, I had planned to make a wood bin, it is a simple project, I make no claim to this, I found it along with some other designs under the heading of '10 Easy to build Plywood Projects' Like all projects I made some alterations, but it is basically eight pieces of Plywood, glued and screwed together.
Wood Chair Flooring Floor Hardwood


I used 3/4" Pine ply, nothing fancy, after all it is just a wood bin, the internal dividers, I had thought of dado cutting into the side supports, but they were going to be a tight fit anyway, so mallet in hand, I forced them into position… boy did that feel good! they wont be going anywhere for some time, and if they do move, I will just insert a strip either side, so they can slide in and out, depending on my wood situation.

It is not a big bin, by any means, but for my micro workshop, it is ideal, and being on castors, easy to wheel about in the tight space. Building this, has not saved me any space, as you can see.
Wood Gas Tool Curtain Machine

but at least now, I can see what I have got, and it is all in one place!
 

Attachments

#32 ·
Wood has such a calming effect!

The last couple of days have been to put it politely, a bit frustrating. I am gathering tools together slowly, so that when we find the right house, I will be able to get up and running in the workshop, reasonably quickly, and from listening to the Locals, and my experiences of living in Spain, power cuts out in the Campo are something you learn to live with, in my case, I like to be prepared, and a Generator, to keep both the house and the workshop ticking over is a must.

Before moving to Colombia, I did nearly all my shopping on eBay, I hate trawling around Stores, so when I moved here, I started using their equivalent, MercadoLibre, to be honest it does not have the best of reputations, but I have used it, for two years, and until now, had no problem.

I found a 5000W Generator for a reasonable price, and after a couple of enquiries, bought it, transferred the money on Thursday, then saw it up for sale again Friday… WHAT??? A couple of enquiries, then realised I had been had, I am never going to see that Generator or my money again! So to let off steam, I have spent today in the workshop.

As I said in my last post, I had planned to make a wood bin, it is a simple project, I make no claim to this, I found it along with some other designs under the heading of '10 Easy to build Plywood Projects' Like all projects I made some alterations, but it is basically eight pieces of Plywood, glued and screwed together.
Wood Chair Flooring Floor Hardwood


I used 3/4" Pine ply, nothing fancy, after all it is just a wood bin, the internal dividers, I had thought of dado cutting into the side supports, but they were going to be a tight fit anyway, so mallet in hand, I forced them into position… boy did that feel good! they wont be going anywhere for some time, and if they do move, I will just insert a strip either side, so they can slide in and out, depending on my wood situation.

It is not a big bin, by any means, but for my micro workshop, it is ideal, and being on castors, easy to wheel about in the tight space. Building this, has not saved me any space, as you can see.
Wood Gas Tool Curtain Machine

but at least now, I can see what I have got, and it is all in one place!
Generators are too noisy anyway, disturbs the quiet thinking process, or some such rubbish.

Not good experience regardless!

Sick em Rex I say !!
 

Attachments

#34 ·
No Spindle Sander?...

A spindle sander is something I have never had in my workshop, although I can see the benefits of having one, in the past I have used a multi-tool with the drum sanding attachments, but at the moment, I haven't even got one of those, and needed to make a circular cut, just a fraction bigger.

It is all too easy to set to, and find that you end up with a misshapen circle, but there is a simple option:

Wood Flooring Rectangle Floor Gas


all you need is a length of dowel (slightly smaller than the circle), or in my case the remains of a spade shaft, spray glue, and some sandpaper, fortunately I had all these sitting around the workshop.

I cut the wood to size,using my sliding mitre saw, and then cut a kerf along the section for the sandpaper, again using the same saw.

Wood Rectangle Floor Hardwood Wood stain


cut the sandpaper to size, (I just cut it off a roll) finally, spray both the dowel and the sandpaper with glue, and attach the sandpaper, inserting the ends into the kerf, this avoids any problem with the circle being distorted by a seam.

Wood Varnish Hardwood Wood stain Rectangle


To remove the sandpaper, use a hot-air gun, or the wife's hairdryer to soften the glue, and peel off.

For my next version, I think I would cut the wood longer, and have a handle on each side of the sandpaper, to allow even pressure when sanding, and you could always cut the kerf the entire length of the dowel.

However it works, and it's a darn site cheaper than a spindle sander, even if it does take a bit longer to get the end result!
 

Attachments

#35 ·
No Spindle Sander?...

A spindle sander is something I have never had in my workshop, although I can see the benefits of having one, in the past I have used a multi-tool with the drum sanding attachments, but at the moment, I haven't even got one of those, and needed to make a circular cut, just a fraction bigger.

It is all too easy to set to, and find that you end up with a misshapen circle, but there is a simple option:

Wood Flooring Rectangle Floor Gas


all you need is a length of dowel (slightly smaller than the circle), or in my case the remains of a spade shaft, spray glue, and some sandpaper, fortunately I had all these sitting around the workshop.

I cut the wood to size,using my sliding mitre saw, and then cut a kerf along the section for the sandpaper, again using the same saw.

Wood Rectangle Floor Hardwood Wood stain


cut the sandpaper to size, (I just cut it off a roll) finally, spray both the dowel and the sandpaper with glue, and attach the sandpaper, inserting the ends into the kerf, this avoids any problem with the circle being distorted by a seam.

Wood Varnish Hardwood Wood stain Rectangle


To remove the sandpaper, use a hot-air gun, or the wife's hairdryer to soften the glue, and peel off.

For my next version, I think I would cut the wood longer, and have a handle on each side of the sandpaper, to allow even pressure when sanding, and you could always cut the kerf the entire length of the dowel.

However it works, and it's a darn site cheaper than a spindle sander, even if it does take a bit longer to get the end result!
I feel your pain phil, I also do not nor have ever had a spindle sander and have always thought they would be handy. Always meant to buy one but something has always come home instead. Last time was a new push mower I think anyway nice solution I will have to try that.
 

Attachments

#36 ·
Remove those loose cables from the floor.

I'm not sure why it is, that those simple things that make life easier always seem to take a back seat, I am in the enviable position that because I only have my micro-workshop, I can spend my time making some of the things I would probably never get around to otherwise.

One of the things that surprised me here in Colombia, is the apparent inability to be able to buy a reel cable, they only seem to sell extension cables 'loose', you can buy a reel separately (a small version of those sold for hosepipes), but they are not sold as a combined item, and that bugs me.

I don't like cables lying around the floor, and if you just hang them on a nail, or a hook, they end up splitting, so it was time to do something about it.

A cable tidy, can be made with any bits of scrap wood, so I used a mixture of pine and ply, as can be seen here:
Wood Rectangle Handwriting Font Hardwood


Its only takes five pieces of wood, 12" of rope, a few screws, two washers, and glue, and tools I used, the Band-saw, Jig-saw, pillar drill, cordless drill, and orbital sander.

Firstly, I cut out the pieces using the Band-saw, then cut the corners using the Jig-saw, and sanded them.Then drilled the Back-board, two holes for the rope to hang it up with, and notched the sides, to take the cable ends when not in use.

Next I glued the cable supports to the Back-board, clamped them and left them to dry, these I then drilled and screwed from the back. The rotating cable retainers were screwed to the supports, using one screw and a washer. Finally the rope was attached to hang the Cable Tidy from the bench.

It probably only took a total of an hour, with a break to allow the glue to dry.
Table Wood Hardwood Wood stain Varnish


Now at least my cable won't get tangled around my feet, or around the timber in the wood bin.
Wood Automotive design Engineering Machine Office equipment
 

Attachments

#37 ·
Remove those loose cables from the floor.

I'm not sure why it is, that those simple things that make life easier always seem to take a back seat, I am in the enviable position that because I only have my micro-workshop, I can spend my time making some of the things I would probably never get around to otherwise.

One of the things that surprised me here in Colombia, is the apparent inability to be able to buy a reel cable, they only seem to sell extension cables 'loose', you can buy a reel separately (a small version of those sold for hosepipes), but they are not sold as a combined item, and that bugs me.

I don't like cables lying around the floor, and if you just hang them on a nail, or a hook, they end up splitting, so it was time to do something about it.

A cable tidy, can be made with any bits of scrap wood, so I used a mixture of pine and ply, as can be seen here:
Wood Rectangle Handwriting Font Hardwood


Its only takes five pieces of wood, 12" of rope, a few screws, two washers, and glue, and tools I used, the Band-saw, Jig-saw, pillar drill, cordless drill, and orbital sander.

Firstly, I cut out the pieces using the Band-saw, then cut the corners using the Jig-saw, and sanded them.Then drilled the Back-board, two holes for the rope to hang it up with, and notched the sides, to take the cable ends when not in use.

Next I glued the cable supports to the Back-board, clamped them and left them to dry, these I then drilled and screwed from the back. The rotating cable retainers were screwed to the supports, using one screw and a washer. Finally the rope was attached to hang the Cable Tidy from the bench.

It probably only took a total of an hour, with a break to allow the glue to dry.
Table Wood Hardwood Wood stain Varnish


Now at least my cable won't get tangled around my feet, or around the timber in the wood bin.
Wood Automotive design Engineering Machine Office equipment
Good work, looks tidy. Just a a reminder that cables wound up on a reel can get hot and burn Phil. Not necessarily a problem in your case but good to be aware of a potential problem. I'm not an electrician, but have been warned by one about this.
 

Attachments

#39 ·
Picture Frames

If there is one thing I dislike doing, it is making picture frames, but when needs must!...

Following my six year old Colombian Nephew's 'passing out' from Infants School last week, there were obviously a raft of photos, and unfortunately the next stop, was my door, so I had to do some quick thinking, because I no longer had my framing equipment. It was back to my old friend, YouTube, to get some ideas, and the easiest was a video by George Berry, which showed a simple and cheap method of framing.

Firstly I had to prepare the frame, I had to make two frames initially, a 12Ă—8" and a 8 1/2Ă—6", I decided to use some 2Ă—1/2" timber, which I used 'as is' for the large frame, but for the smaller, I cut it down to 1Ă—1/2" using my table saw. I then routed a 1/4" rebate, on the timber before cutting out the parts with the Sliding Compound Mitre Saw.

Now came the time to put Georges method to the test.Take a piece of plywood, or any other sheet material, larger than the frame you want to make. Cut sixteen wedges, four for each corner, I did this on the Bandsaw, and I wasn't too particular about what the finish looked like.

Next, I drew the size of the frame onto the plywood and screwed two of the wedges, one on either side of each corner:
Wood Beige Rectangle Engineering Composite material


George recommends then using a candle to put some paraffin wax in each corner to stop the frame fixing to the timber sheet, but I didn't have any, so I used a bit of clear plastic bag in each corner (It just peeled off afterwards, with no problem). I glued the pieces and placed them to the lines I had drawn, and then carefully inserted the extra wedges between those screwed to the sheet, and the newly positioned frame, and tapped them secure, one at a time.
Brown Wood Rectangle Beige Font


An hour later, the glue had set and I had my frame:
Fixture Wood Rectangle Amber Wood stain


Then it was on to the next one. I have just got to give them a light sanding and stain them.

I have to say this was easier than using all the picture framing clamps and straps from the past, and I actually enjoyed it, thanks George… I can't believe I said that whilst smiling!
 

Attachments

#40 ·
Picture Frames

If there is one thing I dislike doing, it is making picture frames, but when needs must!...

Following my six year old Colombian Nephew's 'passing out' from Infants School last week, there were obviously a raft of photos, and unfortunately the next stop, was my door, so I had to do some quick thinking, because I no longer had my framing equipment. It was back to my old friend, YouTube, to get some ideas, and the easiest was a video by George Berry, which showed a simple and cheap method of framing.

Firstly I had to prepare the frame, I had to make two frames initially, a 12Ă—8" and a 8 1/2Ă—6", I decided to use some 2Ă—1/2" timber, which I used 'as is' for the large frame, but for the smaller, I cut it down to 1Ă—1/2" using my table saw. I then routed a 1/4" rebate, on the timber before cutting out the parts with the Sliding Compound Mitre Saw.

Now came the time to put Georges method to the test.Take a piece of plywood, or any other sheet material, larger than the frame you want to make. Cut sixteen wedges, four for each corner, I did this on the Bandsaw, and I wasn't too particular about what the finish looked like.

Next, I drew the size of the frame onto the plywood and screwed two of the wedges, one on either side of each corner:
Wood Beige Rectangle Engineering Composite material


George recommends then using a candle to put some paraffin wax in each corner to stop the frame fixing to the timber sheet, but I didn't have any, so I used a bit of clear plastic bag in each corner (It just peeled off afterwards, with no problem). I glued the pieces and placed them to the lines I had drawn, and then carefully inserted the extra wedges between those screwed to the sheet, and the newly positioned frame, and tapped them secure, one at a time.
Brown Wood Rectangle Beige Font


An hour later, the glue had set and I had my frame:
Fixture Wood Rectangle Amber Wood stain


Then it was on to the next one. I have just got to give them a light sanding and stain them.

I have to say this was easier than using all the picture framing clamps and straps from the past, and I actually enjoyed it, thanks George… I can't believe I said that whilst smiling!
Now that is clever! I'll be rigging one of these for boxes. It should make gluing up easier on mitered corners.
 

Attachments

#45 ·
Grinder Stand or Piece of Furniture?

Having a shortage of bench space, I decided that I needed to create a space for the bench grinder, and not wanting to damage any walls in the apartment, I decided a dedicated Grinder Stand was called for, but not away floor storage space.

After hunting for a while, I found what I was looking for on Woodstore.net it hardly reduced the floor space at all.

To make this you only need half a sheet of 3/4" plywood, I used pine, as it was cheaper, and some scraps of birch ply for the top and shelf, that I had in the wood bin.
Wood Table Hardwood Wood stain Flooring


Yet another simple project, it only took a couple of hours at the most, the only tools needed are, a circular saw, jigsaw, and a drill, if you want to follow the detailed plan, and make it into a piece of furniture to sit in the workshop, then you will need a router as well, but I just wanted, well made and functional.

I also used my rip fence jig, of which there are many examples, and I came across a circular saw guide on YouTube which has been very useful:
Table Wood Workbench Wood stain Flooring


As you can see, I don't have the best of memories, so writing on them saves having to make them again, or throwing them away as scrap!

With these two guides, it did away with having to put together the table saw, and it didn't take much time, the only problem with my Circular Skilsaw is that the dust/chip vent fires it straight into your face if you are left handed, there is no way to attach a hose, but otherwise, it was great.

To get the arc at the bottom of the stand, I used the top from the Dog's food bin, and then used the jigsaw to cut it out.

Then it was just a case of glue and screw, to get the backboard joined to the sides, I clamped a block to the side, and then the backboard to the block, it was like having an extra pair of hands, and made life a lot easier.

Table Wood Home appliance Gas Workbench


I kept pretty much to the plan, the only deviation being to incline the shelf slightly towards the back board, so anything placed on it wouldn't roll off onto the floor. I didn't see the point in rounding off edges etc., it does what I want it to do, and sits against a wall alongside my bench, so I am not going to catch myself on corners. I rather spend that time getting on with the next project.
 

Attachments

#46 ·
Grinder Stand or Piece of Furniture?

Having a shortage of bench space, I decided that I needed to create a space for the bench grinder, and not wanting to damage any walls in the apartment, I decided a dedicated Grinder Stand was called for, but not away floor storage space.

After hunting for a while, I found what I was looking for on Woodstore.net it hardly reduced the floor space at all.

To make this you only need half a sheet of 3/4" plywood, I used pine, as it was cheaper, and some scraps of birch ply for the top and shelf, that I had in the wood bin.
Wood Table Hardwood Wood stain Flooring


Yet another simple project, it only took a couple of hours at the most, the only tools needed are, a circular saw, jigsaw, and a drill, if you want to follow the detailed plan, and make it into a piece of furniture to sit in the workshop, then you will need a router as well, but I just wanted, well made and functional.

I also used my rip fence jig, of which there are many examples, and I came across a circular saw guide on YouTube which has been very useful:
Table Wood Workbench Wood stain Flooring


As you can see, I don't have the best of memories, so writing on them saves having to make them again, or throwing them away as scrap!

With these two guides, it did away with having to put together the table saw, and it didn't take much time, the only problem with my Circular Skilsaw is that the dust/chip vent fires it straight into your face if you are left handed, there is no way to attach a hose, but otherwise, it was great.

To get the arc at the bottom of the stand, I used the top from the Dog's food bin, and then used the jigsaw to cut it out.

Then it was just a case of glue and screw, to get the backboard joined to the sides, I clamped a block to the side, and then the backboard to the block, it was like having an extra pair of hands, and made life a lot easier.

Table Wood Home appliance Gas Workbench


I kept pretty much to the plan, the only deviation being to incline the shelf slightly towards the back board, so anything placed on it wouldn't roll off onto the floor. I didn't see the point in rounding off edges etc., it does what I want it to do, and sits against a wall alongside my bench, so I am not going to catch myself on corners. I rather spend that time getting on with the next project.
Sweet little stand
 

Attachments

#47 ·
E-Reader Stand

My wife and I both use E-Readers, myself, because there are a limited number of paper books available, and my Wife, because books in Colombia are horrendously expensive. Anyway I digress… My wife wanted a stand for hers, so she could read it comfortably in bed, without having to hold it all the time.

So I came up with a simple design, made of scrap wood lying around the workshop, in this case, some 3/4" ply for the back support, 6mm MDF for the backboard and front strips, and some pine for the side and bottom spacers.

Wood Flooring Floor Rectangle Gas


I won't go into dimensions, because every E-Reader is different, but I ensured the side spacers were a snug fit, and allowed 2mm extra depth so that the Reader would slide in and out without a problem. I stained all the parts before assembly, so I apologise for it not being that easy to see, and after gluing the side and bottom spacers, I then attached the front 6mm strips, to keep the Reader in place.

Material property Gadget Multimedia Display device Rectangle


Finally, I attached the back support, by gluing and screwing, using 5/8" screws. The triangle is angled backward, both to make the Reader easier to see, and to create a good balance, again the angle depends on what is comfortable for you.

Wood Rectangle Composite material Table Plywood


I was a bit worried that one support would not be sufficient, when stood on a soft surface, such as a bed, but it works well.

Now I am going back to jigs, and the first will be a taper jig.
 

Attachments

#48 ·
E-Reader Stand

My wife and I both use E-Readers, myself, because there are a limited number of paper books available, and my Wife, because books in Colombia are horrendously expensive. Anyway I digress… My wife wanted a stand for hers, so she could read it comfortably in bed, without having to hold it all the time.

So I came up with a simple design, made of scrap wood lying around the workshop, in this case, some 3/4" ply for the back support, 6mm MDF for the backboard and front strips, and some pine for the side and bottom spacers.

Wood Flooring Floor Rectangle Gas


I won't go into dimensions, because every E-Reader is different, but I ensured the side spacers were a snug fit, and allowed 2mm extra depth so that the Reader would slide in and out without a problem. I stained all the parts before assembly, so I apologise for it not being that easy to see, and after gluing the side and bottom spacers, I then attached the front 6mm strips, to keep the Reader in place.

Material property Gadget Multimedia Display device Rectangle


Finally, I attached the back support, by gluing and screwing, using 5/8" screws. The triangle is angled backward, both to make the Reader easier to see, and to create a good balance, again the angle depends on what is comfortable for you.

Wood Rectangle Composite material Table Plywood


I was a bit worried that one support would not be sufficient, when stood on a soft surface, such as a bed, but it works well.

Now I am going back to jigs, and the first will be a taper jig.
Love it! I have a purse reader for my commute and an older one for reading before bed so this will be good for the home one. Thanks for sharing.
 

Attachments

#51 ·
Table Saw Taper Jig

When it came to making wooden wedges, my efforts were always hit and miss, however because hopefully, in the New Year sometime, we will finally be in the position to buy our own place, and one that needs a bit of work, I thought I had better start getting prepared.

One of the things I will need, will be shims for putting in door frames, I have to be honest when it comes to finding tools or accessories you need, here in Colombia, it is very hit and miss. The reason I keep being given is,' why sell things to make the job easier, because it will cut the hours a Tradesman spends on a job, and thus his salary'... OK, I can see the logic behind that, but it doesn't help the rest of us.

Having watched a number of YouTube videos by those channels I subscribe to, I decided that the Table Saw Taper Jig that would be the most helpful on this occasion was by John Heisz, he has his own site at ibuildit.ca and you can see how the Jig is built Here. There is also a free Sketchup plan…Thanks John!

Again this is something that can be made from scrap wood, lying about the workshop, the only things you might have to buy are some bolts.

I started by cutting out the parts

Wood Automotive exterior Table Hardwood Rectangle


The only parts that could take a bit of time are the two multi-position clamps, but I cheated, I had just purchased 'Big Print' a software program created by Matthias Wandel, where you can upload a photo of a part, enter a measurement, and the project is ready to print off as real size template, what a time saver…Thanks Matthias! Once these were cut out, using the compound mitre saw, I glued and clamped, the clamp support rails, after which I screwed them to ensure they weren't going to come apart.

Wood Tool Gas Plywood Engineering


Believe it or not the hardest part of the whole project was trying to find fully threaded 1/4" coach bolts, half threaded no problem, so in the end I gave up and used 5/16", it doesn't really matter, it was just that I had done everything to plan, and then gone to buy the bolts, but by running a 5/16" drill bit through all the holes, the matter was put to bed, I have just got to find some wing nuts now ( I have got 1/4" !!)

Wood Automotive exterior Automotive design Plywood Flooring


If you forget the running about I did for the bolts, the whole project only took a couple of hours, and now I can make my shims, wedges, or anything else of a triangular shape that I need. I am very pleased with the finished Jig, and I am sure it will get plenty of use.

Wood Machine Hardwood Space Plywood


Yes, you will have noticed that my make-shift table saw table had been confined to the scrap bin, I was finding that I wanted to use the router far more, so it made more sense to look for a second hand table saw, I found a Craftsman cheap, and it does the job, just even less space in the micro-workshop now!
 

Attachments

#52 ·
Table Saw Taper Jig

When it came to making wooden wedges, my efforts were always hit and miss, however because hopefully, in the New Year sometime, we will finally be in the position to buy our own place, and one that needs a bit of work, I thought I had better start getting prepared.

One of the things I will need, will be shims for putting in door frames, I have to be honest when it comes to finding tools or accessories you need, here in Colombia, it is very hit and miss. The reason I keep being given is,' why sell things to make the job easier, because it will cut the hours a Tradesman spends on a job, and thus his salary'... OK, I can see the logic behind that, but it doesn't help the rest of us.

Having watched a number of YouTube videos by those channels I subscribe to, I decided that the Table Saw Taper Jig that would be the most helpful on this occasion was by John Heisz, he has his own site at ibuildit.ca and you can see how the Jig is built Here. There is also a free Sketchup plan…Thanks John!

Again this is something that can be made from scrap wood, lying about the workshop, the only things you might have to buy are some bolts.

I started by cutting out the parts

Wood Automotive exterior Table Hardwood Rectangle


The only parts that could take a bit of time are the two multi-position clamps, but I cheated, I had just purchased 'Big Print' a software program created by Matthias Wandel, where you can upload a photo of a part, enter a measurement, and the project is ready to print off as real size template, what a time saver…Thanks Matthias! Once these were cut out, using the compound mitre saw, I glued and clamped, the clamp support rails, after which I screwed them to ensure they weren't going to come apart.

Wood Tool Gas Plywood Engineering


Believe it or not the hardest part of the whole project was trying to find fully threaded 1/4" coach bolts, half threaded no problem, so in the end I gave up and used 5/16", it doesn't really matter, it was just that I had done everything to plan, and then gone to buy the bolts, but by running a 5/16" drill bit through all the holes, the matter was put to bed, I have just got to find some wing nuts now ( I have got 1/4" !!)

Wood Automotive exterior Automotive design Plywood Flooring


If you forget the running about I did for the bolts, the whole project only took a couple of hours, and now I can make my shims, wedges, or anything else of a triangular shape that I need. I am very pleased with the finished Jig, and I am sure it will get plenty of use.

Wood Machine Hardwood Space Plywood


Yes, you will have noticed that my make-shift table saw table had been confined to the scrap bin, I was finding that I wanted to use the router far more, so it made more sense to look for a second hand table saw, I found a Craftsman cheap, and it does the job, just even less space in the micro-workshop now!
I know sites want to make money, but I do object when someone is inserting commercial links into my Blog, they are only visible when I am not signed in, which is even more annoying. This is the first time I have noticed this, my objection is that it detracts from the links I insert to give credit to those who have helped me out on a project.
 

Attachments

#53 ·
Happy Christmas and Best Wishes for the New Year to One and All!

I decided to make some last minute stocking fillers for family and friends, this year it was Cheese Boards, I bought some hardwood sheets from HomeCenter, unfortunately there was no description as to what wood was used to make up these sheets, but it had a nice grain.To make the process easier, I decided to make a another Spindle Sander which could be used on the Pillar Drill, or as is described in 'The Family Handyman', a drum sander.

Wood Rectangle Wood stain Hardwood Font


The idea being this is clamped on the Pillar drill table, and the dust is drawn into the box and out into the collector, this was the easy part. But I haven't got a drum sanding attachment, so off I went, and Colombia being Colombia, no one had heard of a 2-3" drum sander, they all offered me a dremel attachment, sorry not big enough!

I decided that the only option was to make one, I used the same technique as my previous hand held one, I cut a section off a spade shaft, using the Pillar Drill, I bore a hole through the centre for a 4" carriage bolt, and then cut a kerf in the drum to insert the sand paper, unfortunately it didn't work, I think probably because there was no give in the drum, it looked good, but it was not the answer.

Picture frame Tool Gas Engineering Machine


A cup of coffee and a couple of headache tablets later, I decided that by cutting them out using the jigsaw, a bit of hand sanding. and then using my 1/4" round over router bit, the job could be done, although not perfect, it would pass inspection.

So having completed six cheese boards, and oiled them with a couple of coats of mineral oil, they were ready for Santa to take to the recipients!

Wood String instrument String instrument accessory Rectangle Varnish


That left me with one final task before Christmas, and that was to make a set of place mats for myself. Unfortunately I have a dog who is on the destructive side when not supervised, and last week he helped himself to everything on the dining room table whilst we were out, and I mean everything, the rafia place mats were chewed, the wooden coaster eaten, paper serviettes, I'm still waiting for them to re-appear! and the box of Christmas biscuits lay open on the floor and half eaten…I think you get the picture!

So I decided that the mats would of a size to accommodate both a plate and glass with cutlery, hopefully if my four legged friend tried the same again, he would get nothing more than a headache, as they came off the table!
they ended up 36cm x 25cm, and were made in the same way as the cheese boards.
Brown Wood Rectangle Varnish Hardwood


This certainly wasn't a project to tax any wood worker, unless of course you include trying to buy the tools you need here in Colombia, hopefully things will improve with time, I had similar problems when I first lived in Spain, but with supply and demand things changed for the better, I am sure that will happen here as well.

A very Happy Christmas to everyone, see you again after the Festivities!
 

Attachments

#54 ·
Happy Christmas and Best Wishes for the New Year to One and All!

I decided to make some last minute stocking fillers for family and friends, this year it was Cheese Boards, I bought some hardwood sheets from HomeCenter, unfortunately there was no description as to what wood was used to make up these sheets, but it had a nice grain.To make the process easier, I decided to make a another Spindle Sander which could be used on the Pillar Drill, or as is described in 'The Family Handyman', a drum sander.

Wood Rectangle Wood stain Hardwood Font


The idea being this is clamped on the Pillar drill table, and the dust is drawn into the box and out into the collector, this was the easy part. But I haven't got a drum sanding attachment, so off I went, and Colombia being Colombia, no one had heard of a 2-3" drum sander, they all offered me a dremel attachment, sorry not big enough!

I decided that the only option was to make one, I used the same technique as my previous hand held one, I cut a section off a spade shaft, using the Pillar Drill, I bore a hole through the centre for a 4" carriage bolt, and then cut a kerf in the drum to insert the sand paper, unfortunately it didn't work, I think probably because there was no give in the drum, it looked good, but it was not the answer.

Picture frame Tool Gas Engineering Machine


A cup of coffee and a couple of headache tablets later, I decided that by cutting them out using the jigsaw, a bit of hand sanding. and then using my 1/4" round over router bit, the job could be done, although not perfect, it would pass inspection.

So having completed six cheese boards, and oiled them with a couple of coats of mineral oil, they were ready for Santa to take to the recipients!

Wood String instrument String instrument accessory Rectangle Varnish


That left me with one final task before Christmas, and that was to make a set of place mats for myself. Unfortunately I have a dog who is on the destructive side when not supervised, and last week he helped himself to everything on the dining room table whilst we were out, and I mean everything, the rafia place mats were chewed, the wooden coaster eaten, paper serviettes, I'm still waiting for them to re-appear! and the box of Christmas biscuits lay open on the floor and half eaten…I think you get the picture!

So I decided that the mats would of a size to accommodate both a plate and glass with cutlery, hopefully if my four legged friend tried the same again, he would get nothing more than a headache, as they came off the table!
they ended up 36cm x 25cm, and were made in the same way as the cheese boards.
Brown Wood Rectangle Varnish Hardwood


This certainly wasn't a project to tax any wood worker, unless of course you include trying to buy the tools you need here in Colombia, hopefully things will improve with time, I had similar problems when I first lived in Spain, but with supply and demand things changed for the better, I am sure that will happen here as well.

A very Happy Christmas to everyone, see you again after the Festivities!
Good Luck and a great New Year!

Looking forward to your projects and evolution as a woodworker.
 

Attachments

#55 ·
A belated Happy New Year to Everyone!

I hope that everyone, enjoyed their festive period with Family and friends, I have to say, getting back to normality from tomorrow (Today is another Public Holiday!) will be a pleasure!

I am afraid that Woodwork has had to take a back seat for a while, the sale of my House in Spain went through, between Christmas and New Year, at the moment I am busy trying to get the paperwork correct, in order to transfer the funds to Colombia, and due to the anti money laundering laws, that is no easy matter, the paper trail has to be continuous, and I just need one more set, and I think I am there.

Our next task is to find a home here, and one with either a workshop ready made, or the space to put one, so as much as I would like to spend more time in the existing micro workshop, a family home is a priority.

I will be back as soon as things are sorted, and setting up a new workshop will be part of this tale!
 
#58 ·
The next stage...Pros and Cons

We have finally bought a house, unfortunately it hasn't got a workshop, but there is room to construct a small workshop on site.

So the plan is to have the work completed on the house, which should take two months, we should be able to move in after the first month, at which stage I will use a bedroom as previously, but when work is completed, I am having a 6m x 4m workshop built, the advantage in my case, is the weather, which should allow me to move the work outside whenever I want to, the workshop itself will give me security for my tools.

The major problem I am going to have is that the views from both the workshop window, and the garden, may mean that not much woodwork gets done!

So for the time being, my tools are going to be moving back and to between the apartment and the house, and other than working on the house, all projects remain on standby.
 
#59 ·
Congratulations! Take your time.

Neighbors? Consider extra insulation. 2Ă—6 rather than 2Ă—4 walls? Will stabilize the inside of shop, and reduce noise. Take advantage of the light but if it is an external building windows reduce security for tools.

Outlets and power are forethought ides as well.

Sorry to give advise, but it is what I do…..LOL!
 
#61 ·
On the Way!

The work on the house is coming to an end, and then the work begins to build the workshop, they are already digging out the footings:

Car Plant Wood Tire Vehicle


Unfortunately, I have had to reduce the size of the Shop to 6m x 3.5m, however the intention is to cover the parking area, which will give me an area three times the size, so the Shop itself will become the area for machinery.

Getting there…slowly!
 

Attachments

#62 ·
On the Way!

The work on the house is coming to an end, and then the work begins to build the workshop, they are already digging out the footings:

Car Plant Wood Tire Vehicle


Unfortunately, I have had to reduce the size of the Shop to 6m x 3.5m, however the intention is to cover the parking area, which will give me an area three times the size, so the Shop itself will become the area for machinery.

Getting there…slowly!
News flash - the work on the house never ends!!!!!
 

Attachments

#65 ·
Work is underway

The work on the workshop came to an abrupt halt as a more pressing problem with the house reared it's ugly head, however that has now been sorted, and work is now back on schedule… more or less!

Brickwork Brick Building material Wood Composite material


It doesn't help that only large National Companies in Colombia have any machinery to help out, locally everything is done by hand, including bulk concrete mixing. I am told there are two reasons for this, one that it keeps more people in employment, and the second, anyone with half decent tools, can wave good-bye to them, as they will be stolen within minutes, if on a site.

Brown Sky Pollution Building material Cloud


At last I can see what my workshop will look like, it will be a while before I move in, because I am going to wait for the concrete floor to dry out, and then I will tile it, before putting any tools in there, so for the moment, I continue to use one of the bedrooms as a workshop!
 

Attachments

#66 ·
Work is underway

The work on the workshop came to an abrupt halt as a more pressing problem with the house reared it's ugly head, however that has now been sorted, and work is now back on schedule… more or less!



It doesn't help that only large National Companies in Colombia have any machinery to help out, locally everything is done by hand, including bulk concrete mixing. I am told there are two reasons for this, one that it keeps more people in employment, and the second, anyone with half decent tools, can wave good-bye to them, as they will be stolen within minutes, if on a site.

Brown Sky Pollution Building material Cloud


At last I can see what my workshop will look like, it will be a while before I move in, because I am going to wait for the concrete floor to dry out, and then I will tile it, before putting any tools in there, so for the moment, I continue to use one of the bedrooms as a workshop!
Phil,

Interesting laying of the bricks/blocks. Is that a window on the side? Looks like it will be pretty secure?

Another step closer.
 

Attachments

#70 ·
It has taken a while and still not finished!

Well…I have to admit that I didn't think I would be away from the site for so long, it has taken a while to get the workshop up and running, and there is still work in progress, I need to organise an area for wood storage, and at the moment, I am looking at the roof area for that.

However it is still going to be some time before I can spend quality time in the workshop, I am still working flat out on the house, and unfortunately also having to redo some of the work done by the Builders, which is infuriating.

We are off on holiday next week for a fortnight, to unwind before we burn out, but I just wanted to touch base, and put a series of photos to show the workshop build start to finish.
Pollution Geological phenomenon Composite material Waste Building material


Wood Brickwork Building material Brick Tree


Wood Building Land lot Building material Sky


Plant Building Wood Tree Shade


Wood Tree Roof Cottage Shack


Wheel Tire Automotive tire Vehicle Wood


Property Tire Wheel Building Tree


Property Window Table Wood Fixture


Wood Flooring Floor Wall Table


Wood Flooring Gas Machine House


Wood Shelving Interior design Floor Flooring


Property Shelf Wood Shelving Luggage and bags


Property Wood Flooring Floor Hardwood


I have got a major woodwork project coming up, I found that our Kiosko/Gazebo was not as safe as it looked, I had the Builders tile the roof, and with the weight, the whole thing nearly ended up in the swimming pool, so we had a late night emergency tile removal!!! As a result soon after the return from holidays, I am going to take down the old Kiosko and build a new one, just retaining the support corner posts.
Plant Water Cloud Property Sky


I will keep a record of the build.
 

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#71 ·
It has taken a while and still not finished!

Well…I have to admit that I didn't think I would be away from the site for so long, it has taken a while to get the workshop up and running, and there is still work in progress, I need to organise an area for wood storage, and at the moment, I am looking at the roof area for that.

However it is still going to be some time before I can spend quality time in the workshop, I am still working flat out on the house, and unfortunately also having to redo some of the work done by the Builders, which is infuriating.

We are off on holiday next week for a fortnight, to unwind before we burn out, but I just wanted to touch base, and put a series of photos to show the workshop build start to finish.
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Property Wood Flooring Floor Hardwood


I have got a major woodwork project coming up, I found that our Kiosko/Gazebo was not as safe as it looked, I had the Builders tile the roof, and with the weight, the whole thing nearly ended up in the swimming pool, so we had a late night emergency tile removal!!! As a result soon after the return from holidays, I am going to take down the old Kiosko and build a new one, just retaining the support corner posts.
Plant Water Cloud Property Sky


I will keep a record of the build.
Stucco on the brick. Nice. Should be pretty cool in there? Oh yeah the two big wheels shop piece is a nice tool! LOL!

You caught it, which is better than being under it and catching it? LOL!
 

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#72 ·
Getting back into a routine

Having taken my Wife over to the UK for a couple of weeks to meet the family, it has been hard to get back into a routine, I have done a couple of small jobs, one of our neighbours had been helpful, and let our Builders work from her garden, so I had promised her a new house name plaque, when I was straight, it has only taken three months!...

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I haven't a clue what the timber is, it is a hardwood, but I am still getting used to the different wood types available, in Colombia, it didn't take too long, I selected a font from the computer, using Matthias Wandel's BigPrint I entered the size I needed for the timber I had, and it printed it off on three sheets of paper, here is where I seem to differ from many woodworkers, they appear to prefer then sticking the template to the wood, and routing it in situ, I on the other hand, prefer to take a few minutes longer, I place carbon paper under the template, and trace out the letters, remove the template and rout the timber direct, less mess!

I would then normally burn the inside of the letters with a pyrography kit, but that is something still on my shopping list, two and a half years after arriving in Colombia! so I use a permanent black marker, and then three coats of varnish.

That done, and presented to the recipient, I decided it was time to do some more work on arranging the workshop, and I desperately needed some more storage space for timber. I had some metal parts from a bunkbed the previous owner had obtained from the local prison, and a number of hardwood planks he had filled with nails and covered in paint, I had removed the nails, so decided that with the metal struts as side supports, I would use the timber for legs and cross supports.

Because storage space is at a premium, I didn't want to sacrifice any to make room for this rack, so I have made the first bay one metre high, then it sits above what was in the space originally. I have then used some rough timber to make cross supports between the metal sides, to rest the timber on, a good afternoons work, but why stop there? so I had a total clean out, and reorganisation, jigs put on the wall, machinery moved around to make better use of space, and a good brush and hoover. Now it is looking more like a working shop!

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The timber is not sagging, it is badly warped construction timber, from being left lying in the garden, for I don't know how long, I am going to keep turning it, in the hope I can reduce the warp, if not, I will use it for small projects.
 

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#73 ·
Getting back into a routine

Having taken my Wife over to the UK for a couple of weeks to meet the family, it has been hard to get back into a routine, I have done a couple of small jobs, one of our neighbours had been helpful, and let our Builders work from her garden, so I had promised her a new house name plaque, when I was straight, it has only taken three months!...

Guitar accessory Motor vehicle Font Gas Automotive exterior


I haven't a clue what the timber is, it is a hardwood, but I am still getting used to the different wood types available, in Colombia, it didn't take too long, I selected a font from the computer, using Matthias Wandel's BigPrint I entered the size I needed for the timber I had, and it printed it off on three sheets of paper, here is where I seem to differ from many woodworkers, they appear to prefer then sticking the template to the wood, and routing it in situ, I on the other hand, prefer to take a few minutes longer, I place carbon paper under the template, and trace out the letters, remove the template and rout the timber direct, less mess!

I would then normally burn the inside of the letters with a pyrography kit, but that is something still on my shopping list, two and a half years after arriving in Colombia! so I use a permanent black marker, and then three coats of varnish.

That done, and presented to the recipient, I decided it was time to do some more work on arranging the workshop, and I desperately needed some more storage space for timber. I had some metal parts from a bunkbed the previous owner had obtained from the local prison, and a number of hardwood planks he had filled with nails and covered in paint, I had removed the nails, so decided that with the metal struts as side supports, I would use the timber for legs and cross supports.

Because storage space is at a premium, I didn't want to sacrifice any to make room for this rack, so I have made the first bay one metre high, then it sits above what was in the space originally. I have then used some rough timber to make cross supports between the metal sides, to rest the timber on, a good afternoons work, but why stop there? so I had a total clean out, and reorganisation, jigs put on the wall, machinery moved around to make better use of space, and a good brush and hoover. Now it is looking more like a working shop!

Furniture Table Building Wood Curtain


Table Interior design Wood Luggage and bags Desk


Shelf Shelving Wood Window Gas


Property Wood Shelf Shelving Hardwood


The timber is not sagging, it is badly warped construction timber, from being left lying in the garden, for I don't know how long, I am going to keep turning it, in the hope I can reduce the warp, if not, I will use it for small projects.
Phil,

Good to see you're using that new shop.

I'm guessing you will find common woods there that would be exotic woods here.

Wrapping in plastic can help stabilize the wood. But maybe you can go with the warp…"More power Scottie!"

Oh yeah I'm jealous of that floor. LOL!
 

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#74 ·
Now for the serious stuff!

I have been full of good intentions, but something always seems to crop up to stop the bigger projects getting under way, however I think I am clear to get started on rebuilding the kiosko / gazebo. It was my intention to get under way last week, but we had to have a couple of Mango trees removed, one at the front and another at the back of the house, for fruit trees they were big, taller than the house, and that was a worry, because I didn't want any damage done to the house whilst felling the trees.

In the end a neighbour came to do the job, machete in one hand and chainsaw in the other, I was his can lad, there was no way I was going any higher than a ladder, I don't like heights at the best of times, but it was no problem for him, he went up the tree as if it was second nature, swinging from branch to branch, chopping them carefully with his machete, as he got lower, he hopped down, and changed the machete for the chainsaw, and back up he went, I have to say, that Health & Safety doesn't exist out in the sticks, I cringed more than once, but in five hours both trees had been removed, that was some going!

Over the last few days I have been stripping paint from the kiosko supporting posts, they seem to be OK, and hopefully, unless something goes wrong, they will stay in place and be used for the new kiosko.

Property Wood Floor Flooring Hardwood


As you can see it is nice timber, that had been covered up by brown paint, that looks terrible, philistines! the quality of the woodwork was terrible, it is a miracle the structure hasn't fallen down already.

Sky Green Shade Wood Leisure


Wood Shade Plant Beam Tree


As you can see, I have little choice but to dismantle and rebuild the structure, before it falls on someone, so hopefully this is the last time you will see this in it's current form.

Sky Plant Property Building Cloud


Yesterday, I paid a visit to the timber yard, and ordered the timbers required to make the structural frame, I didn't want to buy the roof cladding, because it would have had to sit outside, and we are having tropical storms nearly every night, which wouldn't do it much good. However the main structure will be made from Abarco (Colombian Mahogany), this is nice timber to work with, and long lasting, here this is the timber to use for exterior construction.

Today, I decided that I needed to do something to rectify a current problem, my workshop seems to be filling up faster than I can build storage, as a result, there is little space left for supporting timbers etc. when working, and yet this can easily be done by a simple sawhorse, as I had a quantity of reclaimed timber lying about, I decided to use that, I still haven't worked out what it is, just that it is hard wood.

I cut all the pieces, out of 3 1/2" x 1 1/2" with the exception of the top which was 6" x 1 1/2", unfortunately I am a bit short on long screws, so decided to use 4" nails, The first bent in two, I double checked the timber, no foreign bodies embedded, nail number two went the same way as number one!

The wood is that hard, you can't just nail it, so I drilled first, I have to say, I do this as a matter of course with screws, but not nails, even so I found I had to use my lump hammer to get them home, that is some timber! However eventually it was done, and because it is so heavy, sturdy, and made out of material that puts many metals to shame, it can live outside, and not clutter up the workshop…result!

Fingers crossed I can get underway this week, my intention is to prepare most of the timbers in the workshop, before stripping off the old roof, I can use the parking area, which is concrete to lay out, if this works out, it will mean little or no disruption to family life!
 

Attachments

#75 ·
Now for the serious stuff!

I have been full of good intentions, but something always seems to crop up to stop the bigger projects getting under way, however I think I am clear to get started on rebuilding the kiosko / gazebo. It was my intention to get under way last week, but we had to have a couple of Mango trees removed, one at the front and another at the back of the house, for fruit trees they were big, taller than the house, and that was a worry, because I didn't want any damage done to the house whilst felling the trees.

In the end a neighbour came to do the job, machete in one hand and chainsaw in the other, I was his can lad, there was no way I was going any higher than a ladder, I don't like heights at the best of times, but it was no problem for him, he went up the tree as if it was second nature, swinging from branch to branch, chopping them carefully with his machete, as he got lower, he hopped down, and changed the machete for the chainsaw, and back up he went, I have to say, that Health & Safety doesn't exist out in the sticks, I cringed more than once, but in five hours both trees had been removed, that was some going!

Over the last few days I have been stripping paint from the kiosko supporting posts, they seem to be OK, and hopefully, unless something goes wrong, they will stay in place and be used for the new kiosko.

Property Wood Floor Flooring Hardwood


As you can see it is nice timber, that had been covered up by brown paint, that looks terrible, philistines! the quality of the woodwork was terrible, it is a miracle the structure hasn't fallen down already.

Sky Green Shade Wood Leisure


Wood Shade Plant Beam Tree


As you can see, I have little choice but to dismantle and rebuild the structure, before it falls on someone, so hopefully this is the last time you will see this in it's current form.

Sky Plant Property Building Cloud


Yesterday, I paid a visit to the timber yard, and ordered the timbers required to make the structural frame, I didn't want to buy the roof cladding, because it would have had to sit outside, and we are having tropical storms nearly every night, which wouldn't do it much good. However the main structure will be made from Abarco (Colombian Mahogany), this is nice timber to work with, and long lasting, here this is the timber to use for exterior construction.

Today, I decided that I needed to do something to rectify a current problem, my workshop seems to be filling up faster than I can build storage, as a result, there is little space left for supporting timbers etc. when working, and yet this can easily be done by a simple sawhorse, as I had a quantity of reclaimed timber lying about, I decided to use that, I still haven't worked out what it is, just that it is hard wood.

I cut all the pieces, out of 3 1/2" x 1 1/2" with the exception of the top which was 6" x 1 1/2", unfortunately I am a bit short on long screws, so decided to use 4" nails, The first bent in two, I double checked the timber, no foreign bodies embedded, nail number two went the same way as number one!

The wood is that hard, you can't just nail it, so I drilled first, I have to say, I do this as a matter of course with screws, but not nails, even so I found I had to use my lump hammer to get them home, that is some timber! However eventually it was done, and because it is so heavy, sturdy, and made out of material that puts many metals to shame, it can live outside, and not clutter up the workshop…result!

Fingers crossed I can get underway this week, my intention is to prepare most of the timbers in the workshop, before stripping off the old roof, I can use the parking area, which is concrete to lay out, if this works out, it will mean little or no disruption to family life!
What a job this is, congrats
 

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