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Dovetail Bible Box #6: It's A Wrap

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Blog entry by OutPutter posted 1640 days ago 3970 reads 2 times favorited 3 comments Add to Favorites Watch
« Part 5: Boxalicious Tung Oil Finish Part 6 of Dovetail Bible Box series no next part

Well, it’s been over three weeks since I put the finish on my box and contemplated putting on the hinges. Since then several things have happened. The weather was cold in Houston for a while and I moved the box inside the house for a while. Over that time, I noticed the bottom had bowed slightly and two small cracks formed in one end. Even though my sliding dovetail construction allowed the sides to move as the bottom contracted and expanded, it didn’t prevent the bottom from cupping. There was also some bowing in the top. That gave me great pause because I don’t want to give away a box that cracks and begs for someone to throw it away especially when it’s a rustic box that may look like it should be in the trash in the first place. So, I didn’t know what to do. So, I did nothing, for a while. After considering several options including the scrap pile, I decided to add breadboard ends to the top and bottom.

Spalted Box Wrap 1
This picture shows the breadboard ends. I cut the pieces for the ends from a wide Santos Mahogany board so I could make the grain run the same direction as the grain in the top and bottom of the box. That way, both should expand and contract at roughly the same rate and I could glue the two together. That seemed to be the approach with the least amount of hassle anyway.
Spalted Box Wrap 2
I routed a dado into the mahogany ends and slipped them over the ends of the top and bottom. Here are some more pictures of the final project.
Spalted Box Wrap 3
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Spalted Box Wrap 4
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Finally I had to attach the hinges and I decided to go with the more simple exterior mount. You can see here.
Spalted Box Wrap 5
You may be able to tell from the other pictures that neither long edge of the top lent itself to attaching the hinges because of all the rusticness. I attached them to the exterior of the back side and it moved the hinge closer to the edge of the top where there was more solid wood.
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Spalted Box Wrap 6
That’s a wrap! I hope someone finds this of help in the future. Just putting the blog together and writing out my reasoning has helped me. Thanks for reading.

-- Jim



3 comments so far

View Skylark53's profile

Skylark53

2559 posts in 1695 days


#1 posted 1639 days ago

It turned out real good. There are no problems-just opportunities.

-- Rick, Tennessee, John 3:16

View jacob34's profile

jacob34

454 posts in 899 days


#2 posted 871 days ago

Nice job, I am planning a Bible box for a couple people and found several things helpful in your series thanks again for posting

-- so a bear and a rabbit are sitting on a log

View OutPutter's profile

OutPutter

1194 posts in 2625 days


#3 posted 866 days ago

Glad you found it helpful. Thanks for the kind words.

-- Jim

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