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End Grain Floor #9: Apron-Large tiles

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Blog entry by Nate Meadows posted 705 days ago 2069 reads 2 times favorited 4 comments Add to Favorites Watch
« Part 8: Border Part 9 of End Grain Floor series Part 10: 1st Scroll Work »

With the border complete I could now focus my attention on the apron…the area beyond the border. Here I wanted to do large 10×10 Pine tiles and then incorporate smaller one inch Hard Rock Curly Maple strip tiles that would mimic the grid square designators on the Old Sailing Maps.

My father built, or I should say, is still building after 20 years, a timber frame mansion for my mother and he had quite a few left over sections of pine timbers. I saved a few and put them in my barn a year prior anticipating this need. Initially I was going to get a sliding table for my bandsaw so that I could keep them long and slice them into tiles that way. The table would not fit in my fathers shop so I cut them up into small blocks so they could fit in between the blade and the support post of the bandsaw.

Beware the Blade!!!!!

Follow Through

The Cut

Fashioned

A Beautiful Cut

I cut roughly 48-10×10s and 10-12×12s.

Piled

It was clear to me then that my old coping table for the table saw was way to small. So I had to divert energy for a day and make a new one. I used my Kreg Miter Tool Stock to make one that will last so that I will not have to keep making them.

Up Close:)

I have already sacrificed the tip of one thumb of in my fathers table saw when I was 19. I do not plan on ever doing it again. So I added a thumb shield. It is a little long and gets in the way of the knobs so it needs to be trimmed but it does its job!

Kreg

I raised the rail off the table about an 1/8th of an inch so that sawdust would not get in the way of keeping the tiles square.

Dust Gap

With the sled done I could begin squaring the tiles. I would have to vacuum of the table about every third tile.

First Two Cuts

Before I could start laying them out I knew I wanted the four points of the compase to be in different tiles. I selected a section of the 300 year old California Black Oak that my neighbor gave to me and resawed it up into the proper thickness. Then I stickered it in the shop to let it finish acclimating.

Yep, Good:)

Trim

Resaw

And Resaw Again

Resting Time

Those all cut out and the tiles squared up, I cut out the Rock Maple strips and began to lay everything out.

Layout 2

Still Just Setting Up

Larger Corner

More Set Up

Once I was satisfied with the lay out I had to number every tile, each with its own code so it would not get confused. I still had more work to do before glue down.

And Numbered

Labeled

When they were safely numbered I moved onto drilling each of the Rock Maple tiles to receive the 1/8in brass rod which represents the grid square numbers on the map. (I was tempted to inlay numbers…just kidding I didn’t even consider it!)

Centered

The Jig

Drilled

Drilled and Waiting

After the drilling was done I cut all the brass to length and inlaid them using two part 60minute epoxy.

1/8 in Brass Rod

Just 50 More

Prep.

Ready for a Hammer

Finally Finished

I wanted to do something other than brass in the four maple tiles at the four points of the compass. Originally I was going to use Abalone but I accidentally ordered White Mother of Pearl. Instead of reordering I went ahead with the pearl…It is usually better to be patient and stick with your original plan. The pearl looks good but I still wish I had but the Abalone in. I think it would have been catchier.

60 Minutes

Because Mother of Pearl is so thin it is important to layer it when you put it in the floor, otherwise it will be sanded away when finishing. The same is true with Abalone. I layered up to about 5/16 inch thick.

Mother of Pearl Dots

Dipped then Placed

Finished

There is more work to to before glue down…

More to follow…

-- "With a little bit of faith, and some imagination, you can build anything!" Nate



4 comments so far

View patron's profile

patron

12847 posts in 1843 days


#1 posted 705 days ago

really exceptional work

i like the way you think !

-- david - only thru kindness can this world be whole . If we don't succeed we run the risk of failure. Dan Quayle

View Nate Meadows's profile

Nate Meadows

1056 posts in 709 days


#2 posted 705 days ago

Thank you David:)!

-- "With a little bit of faith, and some imagination, you can build anything!" Nate

View gfadvm's profile

gfadvm

9560 posts in 1192 days


#3 posted 705 days ago

I continue to be amazed at your meticulous attention to detail. You have added a suprise with every new post.

-- " I'll try to be nicer, if you'll try to be smarter" gfadvm

View Nate Meadows's profile

Nate Meadows

1056 posts in 709 days


#4 posted 705 days ago

gfadvm,

Thank you again. You continue to encourage me.

We are all caught up to the present in the series with post 11. Next is the Sea Snake/Monster. I don’t think I have any surprises there:).

-- "With a little bit of faith, and some imagination, you can build anything!" Nate

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