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Curved Doors; Raised panel & Six light glass #7: Shaping the raised panels/doweling the styles and rails

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Blog entry by Les Hastings posted 2184 days ago 9006 reads 6 times favorited 10 comments Add to Favorites Watch
« Part 6: Panel glue ups Part 7 of Curved Doors; Raised panel & Six light glass series Part 8: Gluing up the doors/ Finished and hanging »

The panels are now ready to run the profile so lets get started.

First we need to make a tray that has the same radius as the outside of the panel. This will help in supporting the panel fully while running the ends of the panel. I use a piece of 3/4 mdf long enough to support at least half of the panels length. Radius pieces are made from 3/4 mdf and screwed to tey base. The base will then be clamped to the shaper table. Another piece of mdf or plywood, 1/2” thick in ths case is attached to the shaper fence creating a full fence smooth fence to run the panel against shown in the picture below.

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The panel cutter is set to the level of the 3/4 tray base. The tray needs to centered on the cutter head. After everything is set up just right the panel should be able to slide freely through the tray. I some times use drawer lube on the ribs of the tray so it slides a little easier. Now the ends of the panel can be run. A word of caution here,,,,,,,Hold the panel securely! Maybe even take small pass’s at a time rasing the cutter a little on each pass until you reach the last pass.

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On these panels we need to run a cove on the inside of the panel edges. I do this on a router table. You’ll need a fence that is cut to the inside radius this time of the panel to run the ends. I just used a piece of 1” mdf for the fence in this case. See below.

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No magic on the side edges in this process. Just set up a straight fence and run the sides. Sorry didn’t get any pictures of this set up. That’s it for the panels except for more sanding. Now the they can be finish sanded and they are ready for the doors.

Doweling the the styles and rails.

I use an old Newton two head horizontal drill for doweling the styles and the rails. Once again a tray or block is needed that is cut to the same radius as the outside radius of the door. I use double stick tape to hold the block in palce on the bed of the doweler. The angle that is cut on the end of the styles and the rails needs to be held at 90 degrees to the table of the machine. Then its just drilling holes and your done.

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You can drill the holes with a hand dowel jig an old Stanley will work here. It takes a little doing but it is possible.

Time to dry fit and check everything out and see how we did.

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Next up,,,,,,,,,gluing the door together.

Thanks for hanging out with me. And I hope this makes you want to try this out sometime yourself.

-- Les, Wichita, Ks. (I'd rather be covered in saw dust!)



10 comments so far

View trifern's profile

trifern

8132 posts in 2400 days


#1 posted 2184 days ago

Truly spectacular work Les. Thanks for the tutorial and update.

-- My favorite piece is my last one, my best piece is my next one.

View Dennis Zongker's profile

Dennis Zongker

2419 posts in 2225 days


#2 posted 2184 days ago

Great job!! It looks like your having fun.

-- Dennis Zongker

View Bigbuck's profile

Bigbuck

1347 posts in 2297 days


#3 posted 2184 days ago

Very nice, thanks for sharing

-- Glenn, New Mexico

View Critterman's profile

Critterman

595 posts in 2443 days


#4 posted 2184 days ago

Les, this is by far the best walk thru/lesson on how to do something like this I have ever seen, thanks sooooo much for sharing this with us. I’ve been absolutely fascinated by the entire process, and learning something new every step of the way. Thanks Again.

-- Jim Hallada, Chesterfield, VA

View Les Hastings's profile

Les Hastings

1274 posts in 2406 days


#5 posted 2184 days ago

Thanks guy’s,,,I’ve had fun doing it.

-- Les, Wichita, Ks. (I'd rather be covered in saw dust!)

View jeanmarc's profile

jeanmarc

1886 posts in 2349 days


#6 posted 2184 days ago

very beautiful work. very well explain with very good photograph thank you for the division

-- jeanmarc manosque france

View cabinetmaster's profile

cabinetmaster

10874 posts in 2191 days


#7 posted 2183 days ago

Thanks Les. I am getting close to this point in the cabinets I am doing now. Will post some pics of where we are on our project. Thanks again for this blog. It has been very helpful.

-- Jerry--A man can never have enough tools or clamps

View a1Jim's profile

a1Jim

112016 posts in 2210 days


#8 posted 2183 days ago

Good job Les , It looks like you have a great shop . Do you have photos of your shop posted any were.
Thanks Jim

-- http://artisticwoodstudio.com Custom furniture

View lightweightladylefty's profile

lightweightladylefty

2639 posts in 2346 days


#9 posted 2182 days ago

Les, Your tutorial has been incredibly informative. I’ve always wanted to make curved doors. I knew they wouldn’t be easy, but now that I know what it takes, I can easily admit that they are WAY BEYOND my meager abilities. I don’t expect to live much past 100, so I don’t think I have enough time left to accomplish something this complicated. I’ve appreciated the vicarious experience. Keep up your blogs since I do learn from your expertise and can use it to improve my woodworking skills.

-- Jesus is the ONLY reason for ANY season.

View dewoodwork's profile

dewoodwork

148 posts in 2589 days


#10 posted 2135 days ago

Yes, I do want to try this out some time and your tutorial is just the type of woodworking information I crave.

I’m quite inspired by your work and will be watching for more from your shop in the future.

-- Express creativity with wood, Dewayne. Vacaville CA.

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