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Getting back to the basics. Working with hand tools #4: Completed restoration on a 1917- 1918 Disston backsaw

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Blog entry by Julian posted 1912 days ago 2125 reads 0 times favorited 7 comments Add to Favorites Watch
« Part 3: The latest score. Restoring a 1917-1918 Disston backsaw Part 4 of Getting back to the basics. Working with hand tools series no next part

After waiting a few weeks for the 4” double extra slim files to arrive via snail mail, the wait is finally over. I went right out to the shop to start the tedious process of filing new teeth on the blade. This was my first attempt and I must say that I was surprised to get it right. I made a simple file holder and a jig to help cut even teeth. It worked just fine, and I now have a 15 ppi rip blade with a very minor set to it. It tracks perfect, and starts the cut easily thanks to the 8 degree tooth. To fit the handle I used the freshly sharpened blade to cut the slot for the blade before I set the teeth. This made sure that the slot would be tight fitting. All in all I had a lot of fun giving this old saw a new lease on life. There is a great perfonal satisfaction to taking an old tool and making it perform like new or better. I can now bang out a half blind dovetail in 8 minutes, thanks to the straight and easy cutting action of this saw.


-- Julian, Park Forest, IL



7 comments so far

View TopamaxSurvivor's profile

TopamaxSurvivor

14589 posts in 2274 days


#1 posted 1911 days ago

Where did you get the extra slim files? Filing itty bitty little teeny tiny teeth are in my future :-))

-- "some old things are lovely, warm still with life ... of the forgotten men who made them." - D.H. Lawrence

View Julian's profile

Julian

880 posts in 2124 days


#2 posted 1911 days ago

I bought the files from toolsforworkingwood.com

-- Julian, Park Forest, IL

View TopamaxSurvivor's profile

TopamaxSurvivor

14589 posts in 2274 days


#3 posted 1910 days ago

Thanks for the link. Looks like a good source for all the hard to fine tools.

-- "some old things are lovely, warm still with life ... of the forgotten men who made them." - D.H. Lawrence

View a1Jim's profile

a1Jim

111999 posts in 2176 days


#4 posted 1909 days ago

Another interesting blog thanks for the link

-- http://artisticwoodstudio.com Custom furniture

View Dusty56's profile

Dusty56

11638 posts in 2287 days


#5 posted 1615 days ago

Nice job : )

-- I'm absolutely positive that I couldn't be more uncertain!

View WayneC's profile

WayneC

12252 posts in 2696 days


#6 posted 1615 days ago

Thanks Julian.

-- We must guard our enthusiasm as we would our life - James Krenov

View KMJohnson's profile

KMJohnson

165 posts in 1620 days


#7 posted 1615 days ago

Nice tool.

-- Let's do it in the wood pile!

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