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Sanding Blocks

Blog entry by Jon3 posted 132 days ago 334 reads 6 times favorited 10 comments Add to Favorites Watch

I’ve had a kind of crappy blue plastic borg sanding block for some time, and I’ve been lazy and switched out the paper. I don’t use it too often, but its finally given up the ghost and won’t really stay closed any more. I decided to make myself some proper ones with a nice cork backing.

Here’s the original borg crappy one..

The one thing I do like about it is that it is sized such that you can quarter a regular sized sheet, and they fit the sanding block right.

I had a bunch of sheets for cork, because I made myself a small corkboard/takboard for veneer inlay layout purposes. I had some spare blocks of ash, left over from the bench, but I actually ended up making a sizing mistake and switched to maple.

I drilled a 1/4” hole, counterbored a larger hole, lined it with 5 minute epoxy. and a 1/4-20 nut into it.

2 small walls on either end, to help retain the sandpaper, were glued on. My leg vice made an excellent clamp. Note that the counterbored nut faces down!

Then I cut some rough pieces of 1/4” cork backing. (I found it at Staples.)

Plenty of glue, there’s a lot of surface area to grab on cork, and some bench holdfasts make good clamps.

Some over-sized ash blocks, fitted snugly in between the ends, will give me room to sculp something comfortable to hold.

Some bandsaw work, followed up with the oss/belt sander, and voila!


10 comments so far

View PurpLev's profile

PurpLev

2675 posts in 527 days


posted 132 days ago

much much much better :)

I used to have something similar, but without the cork on the bottom, if you just use wood backing, it’ll give you a straight plane to register the sanding paper against (good to sand straight planes and surfaces).

-- When in doubt - There is no doubt - Go the safer route.

View Splinterman's profile

Splinterman

4532 posts in 240 days


posted 132 days ago

Nice neat job…well done Jon.

-- I will just keep doing it till I get it right.

View kolwdwrkr's profile

kolwdwrkr

2218 posts in 469 days


posted 132 days ago

cool, looks like something I may need to do too. Thanks for sharing.

-- ~ Inspiring those who inspire me ~

View Karson's profile

Karson

25279 posts in 1279 days


posted 132 days ago

A great variation. Nice job.

-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †

View Craftsman on the lake's profile

Craftsman on the lake

768 posts in 317 days


posted 132 days ago

I need to stop just wrapping sandpaper around the first wood block that I have that’s about the right size and make something like this. Nice job. Thanks for sharing the process.

-- The smell of wood, coffee in the cup, the wife let's me do my thing, the lake is peaceful. http://web.me.com/deceiver6/Deceiver/Craftsman_on_the_lake/Craftsman_on_the_lake.html

View Jon3's profile

Jon3

435 posts in 984 days


posted 132 days ago

This took me about 5 hours total. Keep in mind I also spent time waxing the bed of my jointer and tablesaw, as well as making a small drill bit rack.

So, about 4 hours of puttering about, less than an hour of actual work. Although I broke it up over saturday and sunday so I could let glue dry!

View Kent Shepherd's profile

Kent Shepherd

717 posts in 165 days


posted 132 days ago

Thanks for the information. I need to build me some. Good job.

-- Kent Shepherd * The goal is-----More Tools!

View HokieMojo's profile

HokieMojo

1136 posts in 607 days


posted 132 days ago

while these are very nice, they would take me much longer. I’m going to stick with my $5 rubber block for now, but maybe someday. If I knew mine would come out this well, maybe i’d try.

View a1Jim's profile

a1Jim

15600 posts in 456 days


posted 132 days ago

Nice cool idea

-- Jim from Heirloom Woodshop Southern Oregon

View Praki's profile

Praki

139 posts in 876 days


posted 131 days ago

Great idea.

-- Praki, Aspiring Woodworker

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