Although I didn’t snapshot it, I glued up the (2) 4” sections of ply, then ripped them clean. Here they are on top of my nice new sled.
I line them up fairly well, then screw them in to the sled with (4) 2.5” #10s. I want that sucker to hold!
Now that we’ve got a strong front fence on there, I’ll be able to cut through the ply body without worrying about the pieces slipping out of alignment. (One of many big mistakes with my last sled!)
Oh, I can just feel the accurate cuts coming!
Next up, squaring!