NOTE All of my photos have been migrated to a new provider, and the links in my posts are likely out of date. You can find the photos here.
I actually began this project around 6-9 months ago, when I got into woodworking, and I did some of the original work then. It is surprising how far I’ve come in what I know to do, and not do, since then.
I had a leftover benchtop that I picked up basically free from family friends.

It was not pretty! It had a fairly thick finish on the top though, so with some elbow grease and some scraping, I managed to clean up the top somewhat.

There is still a 1/8th inch cup to it that I’ll have to solve before I can count on the surface as being flat, but fixing that is for a later date. I needed something usable quickly.
It was joined by dowels, originally:

I bought some sized dowel cheap, just to fill empty holes, and glued then in and sawed (fairly) flush. I knew I’d end up trimming the sides back later anyway.

















4 comments so far
Dadoo
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1763 posts in 2159 days
#1 posted 2038 days ago
I think I saw Norm Abrams make and use a jig that allows a router to travel back and forth across a cupped table, flattening the surface enough for sanding and planeing. I dunno, maybe it wasn’t Norm. (Swiss cheese memory here,; full of holes.) Anyhow, the theory is there and I’m sure you’ll find a bunch of good advice here.
Good luck with it and be sure to post the pics after it’s done!
-- Bob Vila would be so proud of you!
Jon3
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487 posts in 2274 days
#2 posted 2038 days ago
heh. Just wait a few minute and see the next few entries!
jpw1995
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371 posts in 2466 days
#3 posted 2038 days ago
I’ll go one step up from Norm and say you should reference this topic about flattening wide boards with a router by our very own Mark DeCou.
-- JP, Shelbyville, KY
Dadoo
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1763 posts in 2159 days
#4 posted 2038 days ago
All-right JPW! Thats the one. I knew it was someone like Norm!
-- Bob Vila would be so proud of you!
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