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Simple Carving

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Blog entry by Harold posted 05-20-2008 09:11 PM 7037 reads 11 times favorited 14 comments Add to Favorites Watch

Much of the signage and carving I do is completed with a basic set of chisels and gouges and skills that most could duplicate with a little time. It isn’t necessary to be an accomplished artist, but you do have know what you like. As far as lettering, there are many different fonts available right on your computer. Taking advantage of this resource saves a great deal of time. The most common font used for carving I believe is Palatino, fairly straight line segments and a serif design that is easy to modify for carving. I will type the phrase or name I wish to carve and then resize this to the dimension I wish to carve. To do this you just click on the number to the right of the font style and enter the size you want. For example a font size of 350 will be roughly 2-1/2” tall. If you keep the rulers displayed you can adjust the font size and quickly see the changes. If this will be your first time, keep your font’s a little bigger, say 2-1/2” minimum and try them all upper case. ( uppercase letters typically have more straight lines ) You can use a slightly larger font for the capital or the first letter to emphasize these, say 350 for the field lettering and 425 for the first letter.
Photobucket

The example I am using is E Komo Mia, this is Hawaiian for welcome. Now one area where I have yet to complete on the computer is the lettering spacing. I will cut the letters apart and then tape them together to get a tighter more attractive overall appearance. This may be curving the phrase or realigning the capital letters to better “fit” the sign I want to complete. I will also try and identify those areas that may be difficult to carve and work my layout around these or to use them to accent the overall design.
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I do draw a little so I just sketch a rough shape and lines into the open area, after I see the area I’m dealing with I will decide what would compliment the message. In this case I chose a stylized Hibiscus, which has been the state flower here in Hawaii since the 1920’s I believe. If you’re not comfortable with your drawing ability, there are many wonderful sketch books at the local book or art store. Borders, flowers virtually anything that you can think of, that can be easily traced onto your layout and then transferred to your work. So this is what I came up with
Photobucket

The tools I use most are the ¼, ½ chisels, a ¾ parting tool and a small apx. ¼ parting tool I ground out of a old round file. I like the old file simple because the steel is very hard and it is easy for me to re-temper the cutting edge over our gas stove. I also use a ¼ and ½ outcannel and a ½ incannel gouge
Photobucket
Now my secret tools are my Hock plane blades. I use these a lot just because I don’t have chisels that are that wide. If my letter will take a 1 ½ stop cut I will use these. You can place a piece of tape that will serve as a depth guide if you want on you chisel to keep you from cutting the stop cuts to deep. You can always clean up the bottom alittle deeper, but it really is a distraction if I get them to deep. Photobucket

After I have completed the layout and drawn in my stop cuts I begin with the stops, using the tape to judge my depth and after a couple cuts I will have an idea of how many hits it takes for the depth I need for the various letter/line segment widths. Photobucket
For example, I strike the blade 4 times for the 1/4 wide line segments and two times for the narrower lines, I am shooting for a finished depth of about 3/16 on the wide segments and just under an 1/8 on the narrow. These aren’t exact of course but just remember, as your letter becomes narrower it gets shallower as well.

After I have completed the stop cuts I will use the parting tool to create a small relief for the serifs. I do this because it gives the wood somewhere to chip when I begin cleaning up the serifs and I also helps reduce the chance of splits when carving against the grain or in figured wood.Photobucket
Next I will begin carving out the body of the letters, try to keep a 30 degree angle. you can make a simple guide block if you like but you will quickly be able to keep your angle consistent.Photobucket
Photobucket
if you have trouble maintaining the angle you will see small ridges in the side of your letters, this isn’t the end of the world and you can clean them up later. But keep working towards as few cuts as possible, the fewer cuts you make the smoother the sides of your letters will be.
I will make my first cut aggressively cutting almost to the bottom of the letter. This will allow the chip to pop out.Photobucket
Typically I work across the carving from right to left, cutting all of one side, then flipping the carving and cutting the other. this just helps to maintain a consistent angle. After I have the letters roughed out I will then take the chisel and clean the remaining wood out of the angle. Photobucket
So the body or the straight segements is three steps, your stop cut, your 30 degree right and left cut’s and finish cuts with light hand pressure. Keep you angle consistent and the cuts will look very smooth, if they don’t, then stop right now a go back and sharpen your chisels.
For the serifs I use a slice cut on each side, cutting just to the shallow relief made with the parting tool. Photobucket after I have both sides removed I wil then use another slice to remove remaining chip. Work your way down to the right depth and pay attention to the grain in the final chip.Photobucket

well this is all I have time for right now, it actually took me longer to type this than it does to carve, but I will keep at it. You know I don’t think hooked on phonics is all it’s cracked up to be.

-- If knowledge is not shared, it is forgotten.



14 comments so far

View GaryK's profile

GaryK

10262 posts in 2708 days


#1 posted 05-20-2008 09:31 PM

That’s a pretty cool method for carving letters. Looks like I might even be able to do it.

What about something like an “S” though. I think I would have a problem with that.

-- Gary - Never pass up the opportunity to make a mistake look like you planned it that way - Tyler, TX

View Teri's profile

Teri

88 posts in 2482 days


#2 posted 05-20-2008 10:10 PM

Very interesting … I hope at some point you will take us through the entire project. i would love to see how you carve the flower. I used to have a custom leather shop (belts, saddles, gun cases, etc.). Many of the pattern books would have some great design that could easily work for wood.

Thanks!

-- Teri, Kokomo, IN

View dennis mitchell's profile

dennis mitchell

3994 posts in 3034 days


#3 posted 05-20-2008 10:35 PM

Nice…Love the pictures. You make it sound easy.

View Scott Bryan's profile

Scott Bryan

27251 posts in 2541 days


#4 posted 05-20-2008 10:55 PM

Harold,

This is a nice post. It is informative and the pictures help clarify the process. This does take a lot of the mystery out of the carving technique. I think I could be able to follow these instructions, given some practice of course.

Well done.

-- Challenges are what make life interesting; overcoming them is what makes life meaningful- Joshua Marine

View trifern's profile

trifern

8132 posts in 2487 days


#5 posted 05-21-2008 12:26 AM

Thanks for the tutorial. I have been wanting to try a little carving, but know nothing about it.

-- My favorite piece is my last one, my best piece is my next one.

View stanley2's profile

stanley2

325 posts in 2515 days


#6 posted 05-21-2008 04:22 PM

Harold – lucky me! Your post comes just when I’m trying to get my head around carving – nice job and looking forward to the next blog

-- Phil in British Columbia

View Harold's profile

Harold

310 posts in 2567 days


#7 posted 05-21-2008 06:50 PM

Gary….when you work the curves, break the curves up into 1/4’s (top from the right, bottom from the right, turn the board and once again top from the right and bottom from the right….I’m right handed of course)
Terri….yes all your designs would work, maybe some of the smaller design could be inlarged….here’s a couple pictures of where I am headed
Photobucket and one more of the flower just about done
Photobucket

I’ll try and put together the curves this evening…

-- If knowledge is not shared, it is forgotten.

View woodup's profile

woodup

145 posts in 2662 days


#8 posted 05-22-2008 04:28 AM

Wow, thanks for sharing! This is a great step by step of your work. Very nice.

-- Michael, Fort Worth, TX. "I wood if I could!"

View John Gray's profile

John Gray

2370 posts in 2605 days


#9 posted 05-22-2008 06:04 AM

Thanks this is a great post and very informational for me.

-- Only the Shadow knows....................

View Chris 's profile

Chris

1867 posts in 2711 days


#10 posted 05-22-2008 09:20 PM

Thanks so much for taking your time to document this procedure. This is the sort of carving I would like to learn!

-- "Everything that is great and inspiring is created by the individual who labors in freedom" -- Albert Einstein

View SplinterDave's profile

SplinterDave

15 posts in 2412 days


#11 posted 05-22-2008 09:24 PM

I used the same techimque for making letters for my grand daughters room. I made them on the computer then resized them so I could get one letter per page. I cut them out and used them for templates and cut out the letters using my jig saw. They came out great and like you say, there are a multitude of fonts on the computer to use for this purpose.

View Harold's profile

Harold

310 posts in 2567 days


#12 posted 05-23-2008 12:15 AM

I’m glad I haven’t completely confused everyone, as I have read back thru this now a couple times, I think I’ll try more pictures and less words…

-- If knowledge is not shared, it is forgotten.

View CARVINGLIFEdotCom's profile

CARVINGLIFEdotCom

45 posts in 2302 days


#13 posted 01-23-2009 07:09 PM

Great work, and thanks for the computer font idea, its one of those things that makes you go “why didn’t i think of that?!”

Thanks Again,
Tim

-- www.carvinglife.com is a new, developing resource for woodcarvers, especially those interested in chainsaw carving. Come check out videos, pictures, how to's and more!

View Beth's profile

Beth

31 posts in 427 days


#14 posted 07-07-2014 09:28 PM

Harold, this is a beautiful piece. I like the way you are doing the flower. Also I am wondering if you have had training from Chris Pye. Well done! I’d like to see the end result as well.

-- Beth, Maine, http://www.etsy.com/shop/northwindcarvings

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