ROCKLER LID-STAY TORSION HINGE INSTALLATION
Although installing the hinges was a simple process, I wanted to be sure that it went on without any mistakes. I wanted the lid to be centered on the case with just the right overlay. Of course, the right amount of overlay with the hinges I was using was set in motion weeks ago. That is when I cut the lid panel to its final dimensions. It was that long ago that these steps today where easily processed.
The steps I took to install the hinges were these:
1) I marked the center of the lid along its back edge.
2) I marked the center of the case along its back edge.
3) I had glued a shim for the hinges on the inside back panel a couple of weeks ago. It was then that I determined the distance the center of the hinges were going to be placed from the outside ends of the case. I confirmed that this morning; this distance was 7 1/4 inches from the outside edge of the case.
These photographs confirm the center marks for the hinges. This one is for the right side. The left is marked in a similar fashion.
4) I then simply followed the hinges’ installation instructions. Since I most likely will be using these torsion hinges in other projects, I bought the Rockler JIG that can easily place the fasten screws in the right place on the lid.
5) Once the hinges were fastened to the lid each with four 3/4 inch #6 screws, the lid was ready to be fasten to the case. With the pencil mark still present on the shims showing the hinges’ center line, I simply dropped the lid with the hinge down on the back panel of the case. I used a rubber mallet to knock the hinge down firmly and flat on the case.
6) Now with the hinge in its position, I pre-drilled holes for the screws with self-centering drill bits. I used a drill to fasten the screw to a point. I finished fastening the screws by hand so I could get the feel feedback knowing the screw was firmly fastened.
Now with the two hinges fastened, this project was completed.
I enjoyed making this Shaker style blanket chest very much. It is my gift to a very sweet granddaughter. She is carrying twin girls that will be joining us in a few weeks. What a blessing they will be in our lives like this granddaughter has been to Ann and myself.
POPULAR WOODWORKING MAGAZINE ARTICLE
I have provided a link to the Poplar Woodworking Magazine’s article that I used as a guide for my build. I deviated some from the period piece that the magazine’s editor built. Those were: (1) not making a till inside the case, (2) changing the back panel of the plinth to match the curve in its front, (3) I made the bottom with ship-lap panels for wood movement instead of installing one large panel bottom board, and (4) I did not worry about making each detail the same as the original Shaker blanket chest made in the mid-1800s: such as getting the exact quantity of dovetails on the case and plinth with the exact same angle for the dovetails, etc.
I apparently had a subscription to this magazine when this article was published October 2013, pp. 24-31, Issue #206. The author was Megan Fitzpatrick, the magazines editor. You can read about the article in this link I have provided here, click here to read it.
PHOTOGRAPHS OF FINISHED BLANKET CHEST
I have provided here a few photographs displaying the finished blanket chest. I made it with what I thought would be a very interesting hardwood: wormy maple. I believe it turned out great. Better than I originally thought.
This last photo shows the overlay of the lid on the Rockler hinges.
This chest will rest here for 10 days to “gas-off” as Charles Neil wrote instructions to me. This way with coats of finish applied to all surfaces, the smell of finish will dissipate. Then Ann and I will take it to our sweet Brittany’s home where we hope it will stay in the family for generations to come…
-- --- Happy Howie