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A new dining room set for my wife! #16: Front legs are finally done! Now on the the back ones, again!

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Blog entry by GaryK posted 1176 days ago 1324 reads 1 time favorited 9 comments Add to Favorites Watch
« Part 15: Sanding is the pits! Here's something unusual I plan on doing. Part 16 of A new dining room set for my wife! series Part 17: Tapering the back legs. »

It may seem like I’m hopping back and forth between different parts of this project. Well, you’re right.

As of yet I haven’t decided exactly how I’m going to do the back legs.

I also just wanted to get the front legs out of the way. They are by far the most work in this project, as you can tell.

I wanted also to get some of the more difficult aspects of this project behind me.

And here they are. All the completed parts ar at that end of the table. You can see I’m gluing up some more material in the back ground.

Back to the back legs. The first thing I wanted to do is to make them exactly the same length and I also wanted to change the angle at the top end of the chair. I just used a piece of scrap to help position the piece.

Since I’m going to upholster the chairs I will need a couple of rails crossing from one leg to the other top and bottom.
I was going to use a router to make the mortises as you can see in the picture below:

For whatever reason I don’t really care for mortises with rounded ends, so I decided to use the mortising machine again. What I did was to add some hardwood along the inside of the holes I already made. Since I am going to use the back fence on the mortising machine I am really only using the ends as stops for the length of the mortise.

The lower mortise was easy since I had a nice flat surface to rest against the fence. The top was another matter. What I ended up doing was to position it by eye the first time and then used a blue felt tipped pen to trace out the part. When I did the next part I just made sure that I had a even spacing and that was it.

Here they are all done.

That was the last operation that I needed to do with the part being able to lie flat. Next I will taper the legs.

-- Gary - Never pass up the opportunity to make a mistake look like you planned it that way - Tyler, TX



9 comments so far

View naomi weiss's profile

naomi weiss

199 posts in 1995 days


#1 posted 1176 days ago

Those are a lot of legs! Keep up the good work, Gary!

-- 'Humility is a duty in great ones, as well as in idiots'--Jeremy Taylor

View Gary Fixler's profile

Gary Fixler

1000 posts in 1983 days


#2 posted 1176 days ago

I love to see the process unfold like this. You are really good at making jigs for this complicated stuff, and the order-of-operations is always fun to follow along with.

-- Gary, Los Angeles, video game animator

View ShopTinker's profile

ShopTinker

872 posts in 1369 days


#3 posted 1175 days ago

That’s s very impressive looking pile of finished chair pieces you have stacked there!

You kind of lost me on the mortises. I’m not sure I understand the purpose of the little blocks you glued inside the mortise. Was it to make a smaller, squarer hole?

-- Dan - Valparaiso, Indiana, "A smart man changes his mind, a fool never does."

View Lee A. Jesberger's profile

Lee A. Jesberger

6646 posts in 2580 days


#4 posted 1175 days ago

Looks good Gary.

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View GaryK's profile

GaryK

10262 posts in 2589 days


#5 posted 1175 days ago

ShopTinker – Exactly right.

-- Gary - Never pass up the opportunity to make a mistake look like you planned it that way - Tyler, TX

View Joe Lyddon's profile

Joe Lyddon

7622 posts in 2653 days


#6 posted 1175 days ago

Gary, are you going to be doing any carving on those front legs?

-- Have Fun! Joe Lyddon - Alta Loma, CA USA - Home: http://www.WoodworkStuff.net ... My Small Gallery: http://www.ncwoodworker.net/pp/showgallery.php?ppuser=1389&cat=500"

View GaryK's profile

GaryK

10262 posts in 2589 days


#7 posted 1175 days ago

Hey Joe – You didn’t seem crazy when I met you. Did something happen since then? :-)

There’s no way in the world that I’m going to carve one leg let alone 16!
It took me days just to sand them.

-- Gary - Never pass up the opportunity to make a mistake look like you planned it that way - Tyler, TX

View Karson's profile

Karson

34858 posts in 3001 days


#8 posted 1175 days ago

Gary: a beautiful detailed blog series. Nice job on the legs.

-- I've been blessed with a father who liked to tinker in wood, and a wife who lets me tinker in wood. Southern Delaware karson_morrison@bigfoot.com †

View Ken90712's profile

Ken90712

14821 posts in 1790 days


#9 posted 1174 days ago

Love it! This will be a real beauty!

-- Ken, "Everyday above ground is a good day!"

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