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DMT Sharpening Station #1: First Chapter

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Blog entry by GMatheson posted 08-27-2013 07:08 PM 1327 reads 0 times favorited 9 comments Add to Favorites Watch
no previous part Part 1 of DMT Sharpening Station series Part 2: The Reveal »

Over the past year I have been collecting DMT DiaSharp stones one at a time. This is what have:

Extra-Extra Coarse (120x)
Extra Coarse (220x)
Fine (600x)
Extra Fine (1200x)
Extra-Extra Fine (8000x)

Now that I have a full collection I decided to make a sharpening station for them. Up to now they have all been sitting on the bench or where ever else they wouldn’t be in the way. My goal is to have them all inset into a piece of plywood so they will always be together and accessible.

Starting out with a piece of 3/4” plywood I marked where the stones will be.

Using my little router I cleared out most of the waste. I finished with a final depth of 1/4”. Once I cleaned all the dust off myself I finished clearing the waste out with my chisel.

Here are the stones sitting in their new home. They fit nice and snug.

I found they were a little hard to get back out so I cut a little finger notch to get a better grip.

Now to dress it up a bit I surrounded it with some poplar trim. Once the glue dries I will plane it up nice leaving a little lip along the top to keep all the sharpening goo on the board and not all over the bench.

To keep it from sliding all over the place I picked up a package of 2-3/4” Grip Discs used on Lee Valleys Bench Pucks.

I haven’t decided on the finish yet. I have it narrowed down to either some water based poly or some leftover melamine paint left over from a previous project. Right now I’m leaning towards the paint.

-- Greg in Ontario, Canada



9 comments so far

View debianlinux's profile

debianlinux

53 posts in 421 days


#1 posted 08-27-2013 07:47 PM

A nice touch might be burning the coarseness number under each stone.

I like these simple and practical projects.

View GMatheson's profile

GMatheson

428 posts in 1626 days


#2 posted 08-27-2013 07:51 PM

Thanks, that’s a great idea. I don’t have anything to burn them in but I could carve or stamp the grits under the stones

-- Greg in Ontario, Canada

View Don W's profile

Don W

15037 posts in 1224 days


#3 posted 08-27-2013 08:29 PM

they are going to be wet, so use a water proof coating. I also prop mine up when not in use so underneath can dry.

-- Master hand plane hoarder. - http://timetestedtools.com

View GMatheson's profile

GMatheson

428 posts in 1626 days


#4 posted 08-27-2013 08:51 PM

I’m leaving the little rubber feet on the stones so there is a bit of an air gap underneath and should keep the bottoms drier.

The melamine paint is basically liquid plastic so it might be waterproof enough as long as I’m not leaving it submerged.

-- Greg in Ontario, Canada

View Mosquito's profile

Mosquito

4696 posts in 949 days


#5 posted 08-27-2013 08:56 PM

One thing I’ve always wondered about with these setups… do you take the stones out to lap the back, or how do you go about that? I understand that once it’s done you only have to knock the burr off, but still.

I like it. I’ve got Duo-Sharps, which are double sided right now. Have an EZE-Lap, and thinking about switching the Duo-Sharps out for all Eze-Laps, and making something like this. Nice work

-- Mos - Twin Cities, MN -- Stanley #45 Evangelist - www.youtube.com/MosquitoMods

View RGtools's profile

RGtools

3302 posts in 1311 days


#6 posted 08-27-2013 09:13 PM

This is so cool. Thanks for sharing.

-- Make furniture that lasts as long as the tree - Ryan

View Brit's profile

Brit

5152 posts in 1499 days


#7 posted 08-27-2013 09:32 PM

Sweet setup Greg.

-- Andy -- Old Chinese proverb say: If you think something can't be done, don't interrupt man who is doing it.

View GMatheson's profile

GMatheson

428 posts in 1626 days


#8 posted 08-27-2013 09:34 PM

I was actually wondering the same thing before I started Mos. I’m not sure how others go about lapping the backs but I plan on taking the stones out.

-- Greg in Ontario, Canada

View stefang's profile

stefang

13051 posts in 1991 days


#9 posted 08-28-2013 12:07 PM

An excellent idea and it should be very easy to use. The only problem is the dirty water. Maybe laminating some kitchen counter material onto the top with contact glue would be a better solution than paint.

-- Mike, an American living in Norway.

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