Completed the second mortise this weekend. It seems to be getting faster, but I have many more to go. It’s a slow process still cutting them by hand. The first mortise pictured below fits well, hoever I noticed a small hump in the middle of the shoulder which created a slight gap, so I cleaned it up with some light sandpaper. And a shoulder plane goes on the wish list.

So one side stretcher in place.
And then the next.
I’m happy that they they fit pretty well.
I think the thing that’s taking the longest is cutting the corner waste out of the corners of the mortises that have been cleaned out with a forstner bit. Does anyone have a good technique on chpping out the corner waste?

















7 comments so far
Beginningwoodworker
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13225 posts in 1845 days
#1 posted 986 days ago
That looks good.
-- CJIII Future cabinetmaker
Dennisgrosen
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#2 posted 986 days ago
looks good from here
one of the cornercheisels from either two cherry or from crown will do the trick pretty fast
they have them in 2-3 different sizes
and they are great to have if you need to square corners after routerjobs
Dennis
crank49
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#3 posted 985 days ago
Yes, a corner chisel would be faster. According to Chris Schwarz in the book “Handtool Essentials”, they are expensive, difficult to sharpen, but very handy.
-- Michael :-{| Diapers and politicians both need to be changed often; and for the same reason.
jtash
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#4 posted 985 days ago
I am sorry to say there is no magic way to do the corners.
A corner chisel, as mentioned above, would be easier but with the cost and the difficulty of sharpening it I am not sure it would be worth it for 8 mortises.
You could get a mortising chisel the same width as the mortise but how often will you use a 5/8” mortising chisel. Again, I could’nt recommend it for the 6 remaining mortises.
Remember, you only have 6 more to go!
The bench looks nice, and it looks like the sandpaper took care of the bump in the center of the tenon shoulder.
Good work John!
Brit
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4204 posts in 1015 days
#5 posted 910 days ago
Forget about the sandpaper to clean the shoulders, just pare it with your chisel if you have a high spot. One trick that a lot of people use when paring the shoulders is to angle the chisel in toward the tenon ever so slightly, so you actually undercut the shoulder. This ensures the edges of the shoulders are a tight fit with the mortised component and you don’t see any gaps.
-- Andy -- Old Chinese proverb say: If you think something can't be done, don't interrupt man who is doing it.
exelectrician
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1004 posts in 600 days
#6 posted 573 days ago
... I remember the first mortise and tenon I put together, measure twenty times cut ever so gently ten times – and then finally the magic moment, when wood meets wood. From your very good photos it seems like you feel the same way.
-- Love thy neighbour as thyself
jcontract
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81 posts in 1260 days
#7 posted 573 days ago
Ex. Thanks for the nice words. I do feel that way still. The bench is almost complete. I will post the final product once it’s done. It’s been a while since I’ve posted and I went way over-the-top on it. It’s a labor of love, and I’m in no rush.
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