LumberJocks

Extremely Average #9: My First Project

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Blog entry by Ecocandle posted 01-11-2010 04:56 AM 1300 reads 0 times favorited 7 comments Add to Favorites Watch
« Part 8: Helsinki Games of 56' Part 9 of Extremely Average series Part 10: Horrible Dovetail Blunder »

“When you have completed 95% of your journey, you are only halfway there.” -Japanese Proverb

I need to remember this proverb whenever I approach the end of a project. I find that there are two finish lines when it comes to my tasks. The first finish line is where I start to feel good about what I have accomplished and the second one is where the project is actually completed. This is certainly the case for my workbench. It was, actually still is, my first project. The day that I successfully attached the vice to it, I passed the first finish line. I started to use my workbench and paid no attention to the shelf that wasn’t complete.

Today I awoke determined to add that shelf. I dreaded this part of the project for one reason. I would need to flip the bench over to attach the shelf. This one little dread had kept me from this task for a couple of months. So I started the day, with a little chisel sharpening, as a warm up. Best to get some good woodworking mojo going I figured. 30 minutes of warm up and I was ready. I headed downstairs and cleaned off the top of the workbench and then measured.

There is an old adage that you should measure twice and cut once. I always do this. Today I succeeded in misreading the tape measure exactly the same way twice. Every once in a while I look at my tape measure and just get it wrong. Today my tape measure was clearly telling me that it wanted me to write down 45 and 5/8ths inches. I had the 5/8ths correct, but for some reason I looked to the right of the hash for the inch number and went with 46. The terrible thing is that when I checked my measurement I did the exact same thing. So I was off by an inch for the length. In the end, it didn’t matter, but I hate making such a silly mistake.

In the interest of practicing my Japanese handsaw skills, I cut the width down by hand. It took me fourteen and a half minutes. I was cutting through ¾ inch MDF. Being curious, I decided to time how long it would take me to set up and cut the length with my Bosch circular saw. I have very little experience with my circular saw, so I need the practice here as well. I bought it about a month ago and have only made a handful of cuts. I have a replaced the Bosch blade with a Freud. The cut took me a total of 6 minutes and 30 seconds to clamp the board, mark the cut, clamp down a guide, and actually do the cutting. I am sure that most competent woodworkers would do this in a minute or two, but I am still a little bit frightened by my circular saw.

The board was now the correct dimensions. I needed to only cut out the notches for the legs and then I would be ready to flip that heavy beast over and attach it. Cutting the notches turned out to be a perfect task for my Japanese hand saw. The only problem with my new saw is that it has a piece along the top to stabilize the blade. This limits its capabilities somewhat. I turned to my other, much lower quality, saw and it worked marvelously. I received a tip from a reader of a previous post. He suggested I cut from below the wood and pull the saw towards the ground. This worked marvelously and I was able to cut quickly and accurately. Learning this trick has made me a better woodworker. Thanks.

Turning the bench over was much less of a pain than I imagined. I attached my shelf and flipped it back over. After centering it in the room I stepped back and was giddy. There was only one thing left to do. I would clean up the cases of my Bosch router and DeWalt drill and then put them on the shelf. I just couldn’t put them on the shelf in their current state. Now I actually keep things pretty tidy, but both cases needed a good scrubbing. One thing led to another and I was in the garage cleaning each of my tools. I made great progress and took enormous joy arranging them on the workbench shelf. I cleaned for a long while, and I would estimate that I got it 95% of the way done. I will do the other half tomorrow.

-- Brian Meeks, http://extremelyaverage.com



7 comments so far

View Kacy's profile

Kacy

101 posts in 2545 days


#1 posted 01-11-2010 05:39 AM

:)

Nice bench.

I need to rebuild mine, or probably just build another one. I originally built a new-fangled workbench because it was relatively cheap and I am a sucker for anything with the adjective “new” in it. It has performed adequately, but has some flaws given the way I work.

Now, if I could just get my hands on some really decent beech ….

-- Kacy, Louisiana

View MsDebbieP's profile

MsDebbieP

18615 posts in 3620 days


#2 posted 01-11-2010 12:49 PM

well done :)

-- ~ Debbie, Canada (https://www.facebook.com/DebbiePribeleENJOConsultant)

View douginaz's profile

douginaz

220 posts in 3462 days


#3 posted 01-11-2010 12:54 PM

Nice work Brian, Impressive for your first project. The tape measure chronicles are something I think all of us go through at some point. To err in the plus direction is a good thing, keep on truckin, you are on the right track.
Later,
Doug in AZ.

-- If you need craft books - please visit our small business at http://www.wittywife.com

View GMman's profile

GMman

3902 posts in 3157 days


#4 posted 01-11-2010 04:21 PM

Good and strong looking bench. Thanks for posting

View ChuckV's profile

ChuckV

2880 posts in 2987 days


#5 posted 01-12-2010 03:07 AM

Great progress Brian. I (actually, my wife and I) have been enjoying reading about your journey.

-- “Big man, pig man, ha ha, charade you are.” ― R. Waters

View Karson's profile

Karson

35034 posts in 3860 days


#6 posted 01-12-2010 06:46 AM

The bench can’t be big enough or heavy enough. I mean if you can lay it on it’s back and make it upright without a house moving crew – It’s not heavy enough.

-- I've been blessed with a father who liked to tinker in wood, and a wife who lets me tinker in wood. Southern Delaware soon moving to Virginia karsonwm@gmail.com †

View dlmckirdy's profile

dlmckirdy

196 posts in 2593 days


#7 posted 01-13-2010 03:15 AM

I’ll bet the shelf stiffened the bench up significantly. Also all the power tools down there will add some weight to make it even more stabile. Good Job!

-- Doug, Bakersfield, CA - I measured twice, cut it twice, and it is still too short!

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