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9 Dollar Workbench project #1: Part 1 - From old steel desk to nice looking work table

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Blog entry by Dan posted 09-23-2010 09:34 PM 3442 reads 0 times favorited 6 comments Add to Favorites Watch
no previous part Part 1 of 9 Dollar Workbench project series Part 2: Pretty much finished with work table.. »

I am one of those people who loves to find good deals on old tools and furniture that needs to be refinished. Restoring and refinishing furniture and homes is what got me interested in wood working to begin with. With that said I was at a re-sale shop a few weeks ago and found an old steel desk/table that they were only asking 6 dollars for. What made it stand out to me was its size. It wasn’t to large and it looked like the perfect size for a power tool stand or small work table. It also had two drawers in the front which would work great for tool storage as well as an area under the table where a bottom shelf could easily be added. I have seen steel tables and desk like this before and even in rough shape they still will sell for 30 dollars or more. The 6 dollar price tag on this desk made it impossible for me to walk away from.

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The table also had two drawers in the front which were removed when I took this picture.

Now my goal with this desk was to build a small work table that I could use as a 2nd table to help keep my big workbench clean. I also wanted the option of using it as a tool stand should I need one down the road. I also didn’t want to buy any additional materials. I have a lot supplies in the shop and wanted to use left over boards and supplies to make over this desk. Besides the table I only spent 3 dollars and some change on this project.

STEP 1- My first step was to give the table a good cleaning. Looked to me like this was a desk used in a factory as it was covered with a film of dirt. I sprayed the whole thing down with degreaser and washed it off with the garden hose. I then went over it with some TSP cleaner and cleaned by hand. I then sanded down all the metal to get rid of any surface rust and paint chipping.

STEP 2- The next step I took was to add a new top to the desk. My biggest issue was the height of the steel desk. As it was the height of the desk was to low to work at a standing level. I had to raise the work top so that it was at a comfortable working height. I also wanted to add some more surface area on the table so I wanted to extend the top a little. I had some 3/4 MDF sheets in the shop that I used for the top. I drilled some holes in the steel table top and attached the first layer of MDF with construction adhesive and bolts. I then added a layer of 2×4’s and then a 2nd layer of 3/4 MDF which ended up raising the height a little over 3 inches.

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STEP 3- Next I put two coats of primer on all the metal. Other then the steel desk this was my only other expense. I bought one can of Rust Oleum spray primer that was 3 dollars and some change. I was not to worried about the quality of the paint job because I planned on covering a lot of the metal as you will see later.

STEP 4- On one side of the desk I added a wood frame with some screws and attached a peg board that had left over in the shop.

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STEP 5- I wanted to add a hardwood trim around the table top to cover the MDF and 2×4’s. I had some Cherry boards that were the right size and I had just enough to do the trim. I cut dovetails in the cherry and attached them to the table ends. Dovetails were cut with router and Leigh jig.

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PART TWO- In my next blog I will talk about the final steps and show the completed table. This will include more storage add ons, final finish on the steel and wood and also some neat cherry wood drawer fronts I made to cover the original steel drawers. I hope to post this tomorrow. I have to finish a few small details tonight if I get the chance.

-- Dan - "Collector of Hand Planes"



6 comments so far

View Dennisgrosen's profile

Dennisgrosen

10850 posts in 1812 days


#1 posted 09-23-2010 09:47 PM

as a scrap piece it looks great from here
but I think I wood kave used it as a utillitytable
where i cuold have worked with all the goofy things
that you allso have to deal with in a woodworkingshop
so I wasn´t attemped to use a place were a clean planed wood
will come later and be destroyd

thanks for sharing and I will look forward to se the next installment

take care
Dennnis

View Dan's profile

Dan

3543 posts in 1577 days


#2 posted 09-23-2010 10:01 PM

Dennis- I all ready have a work table where I do that stuff but your right, this would have made a great utility table. I am however not to worried about the cherry wood getting damaged. It was extra cherry that had some knots and such so I doubt I would have used on anything else.

-- Dan - "Collector of Hand Planes"

View Dennisgrosen's profile

Dennisgrosen

10850 posts in 1812 days


#3 posted 09-23-2010 10:16 PM

it still looks good from here …. LOL

View Kent Shepherd's profile

Kent Shepherd

2698 posts in 1983 days


#4 posted 09-23-2010 11:23 PM

I enjoy seeing someone make good use of sometimes “worthless” stuff. Not only does it make us more responsible with our resources, it saves money to use for more tools.

Nice job

-- She thought I hung the moon--now she just thinks I did it wrong

View Jason's profile

Jason

655 posts in 2205 days


#5 posted 09-24-2010 05:30 PM

I like the pegboard addition to the side.

-- Jason - Colorado Springs

View Dawn's profile

Dawn

14 posts in 1215 days


#6 posted 08-03-2011 02:55 PM

I love this! Just yesterday, I stared at my old, oak teacher’s desk and thought about turning it into a work bench. It is hand built, has great drawers and is sturdy as a rock. Only thing, it is about 3-5” too short and there isn’t enough material around the desktop for clamping. You have addressed these very two issues very well by putting a new top onto the existing desk. Nice job.

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