This video features a new crosscut sled built for my shop. Inspiration for this sled came form books in my library and countless Internet searches. This is a simple project for the shop that will increase safety, speed and accuracy of crosscuts on the table saw. Construction is simple with a MDF base, maple fences, Incra Miter Bars and T-Track. The plan file is available for download.
Hopefully this will inspire a sled for your shop!
STOP BLOCK DETAIL
FRONT FENCE DETAIL
-- http://foldingrule.blogspot.com

















19 comments so far
cajunpen
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11472 posts in 2234 days
#1 posted 1580 days ago
Nice video David. I like the sled – looks like a well designed and built. I particularly appreciate the simplicity of the rear fence adjustment mechanism. Thanks for sharing.
-- Bill - "Suit yourself and let the rest be pleased." http://www.cajunpen.com/
motthunter
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#2 posted 1580 days ago
really great. Excellent project
-- making sawdust....
Scott Bryan
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#3 posted 1579 days ago
Thanks for the post, David. I have one of these on my to-do list but will wait until I upgrade my saw later on this year. But you can be sure I will “borrow” some of your ideas.
Thanks for the inspiration.
-- Challenges are what make life interesting; overcoming them is what makes life meaningful- Joshua Marine
Thos. Angle
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4400 posts in 2130 days
#4 posted 1579 days ago
Nice sled and nice video, David. It’s real similar to the one I have . Mine is 36×40.
-- Thos. Angle, Jordan Valley, Oregon
rshep55
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70 posts in 1602 days
#5 posted 1579 days ago
David, thanks for the post. Much better design than the mitre sled I made.
-- Ron,R.A.Shepard Woodworking,Massachusetts
mrtrim
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#6 posted 1579 days ago
thanks for the post david , you do the best vids . thats a great sled . thx
woodworm
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#7 posted 1579 days ago
Nice sled. I like the adjustable fence with t-slot feature.
Thanks.
-- masrol, kuala lumpur, MY.
David
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1970 posts in 2307 days
#8 posted 1579 days ago
Guys -
Thanks for the kind comments.
Thos. Angle – I would love a 36×40 sled! Perhaps in the near future . . .
David
-- http://foldingrule.blogspot.com
Lee A. Jesberger
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6494 posts in 2147 days
#9 posted 1579 days ago
David;
As always, your work is impressive!
Very nice.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
Todd A. Clippinger
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8654 posts in 2267 days
#10 posted 1579 days ago
Good to see you again Dave.
This is a nice sled design.
I don’t have one here but I made one for my brother’s shop in Ohio. They are a nice tool to have.
It is amazing how much space they can take up when not in use!
Thanks for the hard work you put into videos. I know what this is like first-hand now and appreciate your efforts even more.
-- Todd A. Clippinger, Montana, http://americancraftsmanworkshop.com
Bob #2
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3808 posts in 2189 days
#11 posted 1579 days ago
Nice job Dave.
Just one question though.
Why would one want an adjustable rear fence?
I had thought that once built, that it should pretty much stay at 90° ?
Bob
-- A mind, like a home, is furnished by its owner
Todd A. Clippinger
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8654 posts in 2267 days
#12 posted 1579 days ago
Forgot to mention, it looks like you got a new dust collector. I love the 1 micron filtration canisters. They are much better than the bags no matter what rating.
-- Todd A. Clippinger, Montana, http://americancraftsmanworkshop.com
David
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1970 posts in 2307 days
#13 posted 1579 days ago
Lee, Todd & Bob -
Always good to hear from you guys!
Bob, good question about the adjustable fence. I did a fair amount of research before committing on the final design. I think I got the adjustability concept from an article Gary Rogowski published in FWW. It made a lot of sense to me in terms of initial adjustment to square and subsequent adjustment if knocked out of square. Knowing that I am not the most graceful guy, I figured that would be a good feature in my shop. Hopefully it doesn’t get knocked around very much and always stays in square . . . but I do have an ace up my sleeve just in case!
Todd, the whole idea behind adding something bigger to my shop is to have a basis to lobby for MORE room from Beth (My Commander-In _Chief)!
Thanks guys!
David
-- http://foldingrule.blogspot.com
Bob #2
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3808 posts in 2189 days
#14 posted 1579 days ago
Hey David,
That’s probably a good way to go for guys like me who re adjusted his last fence 4 times before he got it to 90° any way . <g>
Bob
-- A mind, like a home, is furnished by its owner
Larry
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200 posts in 2379 days
#15 posted 1579 days ago
Great project Dave – as always you did a fine job showing the sled and I love the features of the
adjustable rear fence. Wish I would of saw this before I built mine.
-- "Have you hugged your pet today?" ---------- Larry
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