This video features a new crosscut sled built for my shop. Inspiration for this sled came form books in my library and countless Internet searches. This is a simple project for the shop that will increase safety, speed and accuracy of crosscuts on the table saw. Construction is simple with a MDF base, maple fences, Incra Miter Bars and T-Track. The plan file is available for download.
Hopefully this will inspire a sled for your shop!
STOP BLOCK DETAIL
FRONT FENCE DETAIL






















19 comments so far
cajunpen
home | projects | blog
5970 posts in 958 days
posted 304 days ago
Nice video David. I like the sled – looks like a well designed and built. I particularly appreciate the simplicity of the rear fence adjustment mechanism. Thanks for sharing.
-- Bill - "Suit yourself and let the rest be pleased." http://www.cajunpen.com/
motthunter
home | projects | blog
2079 posts in 692 days
posted 304 days ago
really great. Excellent project
-- making sawdust....
Scott Bryan
home | projects | blog
20575 posts in 715 days
posted 304 days ago
Thanks for the post, David. I have one of these on my to-do list but will wait until I upgrade my saw later on this year. But you can be sure I will “borrow” some of your ideas.
Thanks for the inspiration.
-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.
Thos. Angle
home | projects | blog
4015 posts in 855 days
posted 304 days ago
Nice sled and nice video, David. It’s real similar to the one I have . Mine is 36×40.
-- Thos. Angle
rshep55
home | projects | blog
61 posts in 327 days
posted 304 days ago
David, thanks for the post. Much better design than the mitre sled I made.
-- Ron,R.A.Shepard Woodworking,Massachusetts
mrtrim
home | projects | blog
1700 posts in 773 days
posted 304 days ago
thanks for the post david , you do the best vids . thats a great sled . thx
woodworm
home | projects | blog
8184 posts in 483 days
posted 304 days ago
Nice sled. I like the adjustable fence with t-slot feature.
Thanks.
-- masrol, kuala lumpur, MY.
David
home | projects | blog
1982 posts in 1031 days
posted 304 days ago
Guys -
Thanks for the kind comments.
Thos. Angle – I would love a 36×40 sled! Perhaps in the near future . . .
David
-- http://foldingrule.blogspot.com
Lee A. Jesberger
home | projects | blog
3710 posts in 872 days
posted 304 days ago
David;
As always, your work is impressive!
Very nice.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
Todd A. Clippinger
home | projects | blog
5632 posts in 992 days
posted 304 days ago
Good to see you again Dave.
This is a nice sled design.
I don’t have one here but I made one for my brother’s shop in Ohio. They are a nice tool to have.
It is amazing how much space they can take up when not in use!
Thanks for the hard work you put into videos. I know what this is like first-hand now and appreciate your efforts even more.
-- Todd A. Clippinger, Montana, http://amcraftsman.com
Bob #2
home | projects | blog
3035 posts in 914 days
posted 304 days ago
Nice job Dave.
Just one question though.
Why would one want an adjustable rear fence?
I had thought that once built, that it should pretty much stay at 90° ?
Bob
-- A mind, like a home, is furnished by its owner
Todd A. Clippinger
home | projects | blog
5632 posts in 992 days
posted 304 days ago
Forgot to mention, it looks like you got a new dust collector. I love the 1 micron filtration canisters. They are much better than the bags no matter what rating.
-- Todd A. Clippinger, Montana, http://amcraftsman.com
David
home | projects | blog
1982 posts in 1031 days
posted 304 days ago
Lee, Todd & Bob -
Always good to hear from you guys!
Bob, good question about the adjustable fence. I did a fair amount of research before committing on the final design. I think I got the adjustability concept from an article Gary Rogowski published in FWW. It made a lot of sense to me in terms of initial adjustment to square and subsequent adjustment if knocked out of square. Knowing that I am not the most graceful guy, I figured that would be a good feature in my shop. Hopefully it doesn’t get knocked around very much and always stays in square . . . but I do have an ace up my sleeve just in case!
Todd, the whole idea behind adding something bigger to my shop is to have a basis to lobby for MORE room from Beth (My Commander-In _Chief)!
Thanks guys!
David
-- http://foldingrule.blogspot.com
Bob #2
home | projects | blog
3035 posts in 914 days
posted 304 days ago
Hey David,
That’s probably a good way to go for guys like me who re adjusted his last fence 4 times before he got it to 90° any way . <g>
Bob
-- A mind, like a home, is furnished by its owner
Larry
home | projects | blog
193 posts in 1104 days
posted 304 days ago
Great project Dave – as always you did a fine job showing the sled and I love the features of the
adjustable rear fence. Wish I would of saw this before I built mine.
-- "Have you hugged your pet today?" ---------- Larry
Dennis Zongker
home | projects | blog
1014 posts in 485 days
posted 302 days ago
Very nice! Thank you for for all the great information.
-- Dennis Zongker
cylis007
home | projects | blog
55 posts in 362 days
posted 301 days ago
That’s a great sled. I will have to add that to my arsenal. Also, the podcast is very well done. Thanks again.
-- A life of leisure and a life of laziness are two things. There will be sleeping enough in the grave. ~Benjamin Franklin
David
home | projects | blog
1982 posts in 1031 days
posted 300 days ago
Guys -
I greatly appreciate the comments. I am part way thru my first project using the sled . . . it works great. Now I wish I had built one sooner!
David
-- http://foldingrule.blogspot.com
JerBear
home | projects | blog
8 posts in 327 days
posted 299 days ago
Pretty sweet looking sled. Nice job on taking care of inevitable adjustments with the rear fence and the table runners. Thanks for sharing.