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Greene inspired Night Stand #17: Glue up + fitting and hanging doors

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Blog entry by ChicoWoodnut posted 2217 days ago 4076 reads 2 times favorited 13 comments Add to Favorites Watch
« Part 16: Door glueup and Brusso knife hinges Part 17 of Greene inspired Night Stand series Part 18: Making Drawers »

In my last entry I mortised Brusso knife hinges into the case. The next step is glueing up the case and then fitting/hanging the doors. Here are a few photos of that process.

First I cleaned off the bench and layed the back and two sides out in sequence. The sides were already glued up in my last entry. The back has a center stile so it needed to be glued in place. That is why the back is dissasembled.

Glue on the back stile tenons, rail tenons and left side mortise. Push it together.

Glue the dust panel and bottom on. This includes the two stretchers which are attached as an assembly.

Glue for the left side, clamp it up and wait about 45 minutes.

Something to note here. I put the knife hinges in place for this glue up so the little sliver on the tenon side would have something to hold it tight against the leg.

Here is what it looked like after the clamps came off and the glue was all cleaned up.

I used pieces of laminate to shim the doors in place. I used my jointer to fit the doors taking very small amounts off (~1/64”) in a pass.

I clamped each door to the front of the bench so the router would have plenty of surface to rest on and routed out the hinge mortises. Then I fit them with a chisel.

This is what the doors look like closed.

And open.

I am extremely happy with the way this turned out. The knife hinges were a little intimidating but they turned out not to be much harder than butt hinges. I would recommend them to anyone wanting a nice clean look. I couldn’t really find any good instructions for installing them on the internet except on some premium sites. Maybe I will blog a real how to after this project is complete.

Off to the shop again. I have one more set of doors to fit.

-- Scott - Chico California http://chicowoodnut.home.comcast.net



13 comments so far

View Joe Lyddon's profile

Joe Lyddon

7620 posts in 2651 days


#1 posted 2217 days ago

That’s really NICE!

Very good pics & description.

Those hinges look good too… yes, a How To would be nice. It’s good your bench allows you to clamp right up to the top like that!

Thanks for keeping us updated…

-- Have Fun! Joe Lyddon - Alta Loma, CA USA - Home: http://www.WoodworkStuff.net ... My Small Gallery: http://www.ncwoodworker.net/pp/showgallery.php?ppuser=1389&cat=500"

View Bob #2's profile

Bob #2

3808 posts in 2621 days


#2 posted 2217 days ago

Very nice out come Chico.
I like the way you addressed the grain as well. Many forget this step and it spoils the effect.
Makes me want to go out to the shop and keep finishing the place.

Bob

-- A mind, like a home, is furnished by its owner

View GMman's profile

GMman

3902 posts in 2296 days


#3 posted 2217 days ago

Very good job….. I would like to make a comment but since you are finish I will not but have a good look at your doors and the bottom rail

View ChicoWoodnut's profile

ChicoWoodnut

904 posts in 2414 days


#4 posted 2217 days ago

You’r freakin me out man! I am looking for something obviously wrong but I don’t see it (getting out measuring tools and heading out to shop)

SPILL IT! LOL

-- Scott - Chico California http://chicowoodnut.home.comcast.net

View bfd's profile

bfd

502 posts in 2406 days


#5 posted 2217 days ago

Scott,

I just finished reading through this entire series and man this project is amazing! The blog is very very detailed which I love but even more is your work and craftsmanship. I cannot wait to see the next installment. These night stands are going to be beautiful.

View Greg Wurst's profile

Greg Wurst

777 posts in 2431 days


#6 posted 2217 days ago

Looks very nice. I’ve looked at those hinges before and also felt intimidated, so I’d like to see a blog on their install myself.

-- You're a unique and special person, just like everyone else.

View Todd A. Clippinger's profile

Todd A. Clippinger

8715 posts in 2698 days


#7 posted 2217 days ago

Ah, finally got my new issue of “Chico Woodnut” featuring Greene & Greene projects.

-- Todd A. Clippinger, Montana, http://americancraftsmanworkshop.com

View Davesfunwoodworking's profile

Davesfunwoodworking

272 posts in 2474 days


#8 posted 2217 days ago

Looks good!!! I cant wait to see it all done. Great job so far. Keep up the good job.

-- Davesfunwoodworking

View Grant Davis's profile

Grant Davis

615 posts in 2507 days


#9 posted 2217 days ago

Chico,
That is a very nice piece and a nice tutorial of your work progress. thanks for posting.

-- Grant...."GO BUCKEYES"

View Dorje's profile

Dorje

1763 posts in 2596 days


#10 posted 2216 days ago

Looks great to me!

-- Dorje (pronounced "door-jay"), Seattle, WA

View John Fry's profile

John Fry

74 posts in 2299 days


#11 posted 2216 days ago

Great job Chico,

I must admit that the first set of knife hinges I did were on a Krenov style cabinet. I mortised the doors and case prior to construction and felt I had everything “nailed” as far as accuracy goes. But Oh no! Once it was all assembled, I was gluing tooth picks into the screw holes so I could re-drill and tweak the positions until I got them perfect. And I did that several times too.

My second set went much better and I don’t know why.

Your cabinet looks great!

-- John, Chisel and Bit Custom Crafted Furniture, www.chiselandbit.com

View Karson's profile

Karson

34858 posts in 2999 days


#12 posted 2216 days ago

Great looking cabinet. The doors look fantastic.

-- I've been blessed with a father who liked to tinker in wood, and a wife who lets me tinker in wood. Southern Delaware karson_morrison@bigfoot.com †

View jeanmarc's profile

jeanmarc

1886 posts in 2315 days


#13 posted 2187 days ago

Very good job.Very good pics and description.

-- jeanmarc manosque france

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