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Inlay Banding Tips

Blog entry by CharlieM1958 posted 322 days ago 1320 reads 6 times favorited 26 comments Add to Favorites Watch

I just thought I’d share a few things I’ve learned about installing inlay banding. Everything I’m going to say will be pretty elementary to most, but might be helpful to some who haven’t tackled this technique yet. Here is a closeup of one of the corners of my recently posted chess table project:

The easiest way to install banding on a mitered frame like this is to do it on the individual pieces before the frame is glued up. Once I had the four sides roughly cut to size, but before mitering the ends, I cut the channels in each piece to accept the inlay. You can either do this on the router table, or, as I did in this case, on the table saw. Your method will most likely be determined by the width of banding you are inlaying. Since this one is only about 1 and 1/2 the width of a saw kerf, I thought the TS would be easiest.

The main thing to remember at this point is to set the fence for the first cut, and then cut a groove on all four pieces before moving the fence a smidgeon to widen the channel to the proper measurement. Then recut all four pieces and you’re ready to glue the banding in.

(Note: Most instructions I’ve seen tell you to cut your groove a bit shallower than the thickness of the banding so that it will sit a little proud of the surface. Then you can sand the banding down flush. I have found that it is very easy to sand all the way through the banding when doing this, so I prefer to cut the channel deep enough so that the banding is just slightly recessed, then come back and sand the entire surface down until everything is flush. This is somewhat more time-consuming, but you are a lot less likely to make a big mistake.)

A very thin bead of glue will suffice to hold the banding in place. Once it has dried, you can proceed to cut the miters. If you followed the instructions about cutting the groove in all four pieces before moving the fence, you should find that your banding meets up perfectly at the corners.

If you are a real perfectionist, you can miter the sides before installing the banding. That way, you could take the time to line up the banding so that the pattern match will be identical on all four corners. Personally, I’m just not that picky (which is why I’ll never be a real master woodworker).

Another note: If you want to install an inlay band in a rectangular pattern on a non-mitered surface as I did in the photo below, the best way I’ve found is to use the router table with stop blocks, then a sharp chisel to square the corners.

Now in case you are wondering about the plain bands of maple and walnut around the chess board, those are not inlays at all, but actually a frame-inside-a-frame. I first glued up the three thin strips into a single piece, then miterd the corners and glued them to the board before moving on to the main walnut frame.

-- Charlie M. "Woodworking - patience = firewood"


26 comments so far

View lew's profile (online now)

lew

4488 posts in 651 days


posted 322 days ago

Thanks, Charlie!

I have never tried this- mainly because I had no idea even how to start. You have given me the courage and knowledge to give it a try.

Lew

View John Gray's profile

John Gray

1753 posts in 781 days


posted 322 days ago

Thanks Charlie!!!!!!!

-- Only the Shadow knows....................

View TraumaJacques's profile

TraumaJacques

382 posts in 396 days


posted 322 days ago

Thank you! and happy new year by the way. I will have to give this a try some day. Did you make the bands or buy them made?

-- All bleeding will eventually stop.

View CharlieM1958's profile (online now)

CharlieM1958

7648 posts in 1114 days


posted 322 days ago

Actually, this is from a stash of really old stuff I picked up on eBay. I wrote about it here.

-- Charlie M. "Woodworking - patience = firewood"

View DAN 's profile

DAN

6442 posts in 878 days


posted 322 days ago

Charles
Thanks for the post. Don’t cut yourself short, you really are a MASTER woodworker.
Regards
DAN

-- work from your heart and your spirit will live forever

View mtnwild's profile

mtnwild

2018 posts in 423 days


posted 322 days ago

Thanks from me too! You make it sound doable.

-- mtnwild (Jack), It's not what you see, it's how you see it.

View Roger Gaborski's profile

Roger Gaborski

29 posts in 644 days


posted 322 days ago

Charlie,
Excellent job.
Roger

-- Roger Gaborski, http://www.gaborski.com

View CanadianWoodChuck's profile

CanadianWoodChuck

163 posts in 809 days


posted 321 days ago

Great advice Charlie. Did you make the two tone banding? I’d like to try that technique. Actually the pool in the background looks very tempting when it minus 10 or 20 c these days. :)

-- Canadian Wood Chuck (Bruce)

View Scott Bryan's profile

Scott Bryan

20693 posts in 717 days


posted 321 days ago

Thanks Charlie. This was a nice primer on doing inlays. Like Lew, I have never tried this and been somewhat intimidated by the process but this definately looks doable to me.

-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.

View Karson's profile (online now)

Karson

25802 posts in 1296 days


posted 321 days ago

Thanks for the suggestions Charlie. A great job. Of course having all 4 corners match on banding means you need to design the space where the bands will appear so that they are an exact multiple of the pattern.

-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †

View CharlieM1958's profile (online now)

CharlieM1958

7648 posts in 1114 days


posted 321 days ago

If I can do it, it ain’t rocket science, folks. :-)

Karson, that’s why I said “line up the banding so that the pattern match will be identical on all four corners.” You can have all four corners look the same, but still not have the pattern be continuous as it rounds the corners. You are absolutely correct that the dimensions of the piece and placement of the banding would have to be planned in advance to make that happen.

Bruce, if you mean the wider bands, those are just strips that go all the way through…. not banding.

-- Charlie M. "Woodworking - patience = firewood"

View Beginningwoodworker's profile

Beginningwoodworker

4180 posts in 568 days


posted 321 days ago

Looks nice, Charlie.

-- CJIII Future cabinetmaker

View Doug S.'s profile

Doug S.

306 posts in 603 days


posted 321 days ago

Nice writeup Charlie. One thing I’ve found that works well for bandings that have a pattern is to cut the corners so they are identical and continuous around the bend. You’re actually cutting 2 pieces for each side, concentrating on the corners. Then at the midpoint of the inlay, cut the ends to get a symetrical piece on each end. This sometimes means you get a longer run of one color in the center, even skipping one of the pattern blocks, or a shorter pattern block in the center. But I think it’s less noticable at the center than breaking it up at the corners. Course, if you happen to get lucky enough that your pattern length works out to an even break with your channel length you can skip alll that.
The other thing I couldn’t do without are thse cheap plastic glue syringes for getting glue into the channel.

-- Use the fence Luke

View CharlieM1958's profile (online now)

CharlieM1958

7648 posts in 1114 days


posted 321 days ago

Doug, that is a great tip…. I never thought of that, but the eyes are drawn to the corners. A little cheating in the middle of a long run would never be noticed.

-- Charlie M. "Woodworking - patience = firewood"

View TedM's profile

TedM

1844 posts in 628 days


posted 321 days ago

Thanks, Charlie!

-- I'm a wood magician... I can turn fine lumber into firewood before your very eyes! - http://www.woodworkersguide.com

View HokieMojo's profile

HokieMojo

1142 posts in 623 days


posted 321 days ago

another thanks to you and doug S.

View sharad's profile

sharad

714 posts in 700 days


posted 321 days ago

Charlie, I liked your presentation of laying inlay. Although I have never done, it has given me some hopes that I can try it one day when I am better equiped.
Sharad

-- patanjali

View jim1953's profile

jim1953

1609 posts in 737 days


posted 320 days ago

Nice Charlie Keep Up the Good Work

-- Jim, Kentucky

View jockmike2's profile

jockmike2

7322 posts in 1142 days


posted 320 days ago

Thanks Charlie, you give us all hope that we too can become woodworkers someday,lol.

-- Mike. mwurm13@yahoo.com

View Jon3's profile

Jon3

439 posts in 1001 days


posted 317 days ago

Charlie,

Great notes! I would also note that when making your own banding, which is not quite as difficult as you think once you get the technique down, that you can make it as thick as you want =)

WRT tablesaw/router, I vastly prefer the router, but thats my personal pref. If people want to use a TS, they should definitely look at a FTG blade (the forrest WW2 with FTG is superb), or a very flat dado stack, unless they’ve got a fancy euro saw with scoring knives =)

View CharlieM1958's profile (online now)

CharlieM1958

7648 posts in 1114 days


posted 317 days ago

Jon, I’d agree with you about using the router. The only reason I used my saw on this project is because I didn’t have a small enough router bit with a 1/2” shank, and I didn’t feel like changing the collet on my table-mounted router.

I’ve read a couple of how-to’s on making banding. Simple patterns eem pretty starightforward, but I don’t know if I’d want to tackle some of the fancier stuff.

-- Charlie M. "Woodworking - patience = firewood"

View Bob #2's profile

Bob #2

3041 posts in 917 days


posted 316 days ago

NIce job Charlie , Your skill level is really advancing right now.
I got a handfull of banding at a trade show in the fall and have yet to run it on anything.
I may have to bookmark this one to get me going.
Thanks for the posting.

Bob

-- A mind, like a home, is furnished by its owner

View mrtrim's profile

mrtrim

1698 posts in 776 days


posted 316 days ago

great job on this post charlie ! id agree with bob , it seems since ive been on here youve taken huge steps with every single project . that banding purchase has done great things for you . keep up the great work !

ps i dont pay as much attention to the corners i usually watch the center ! lol

View CharlieM1958's profile (online now)

CharlieM1958

7648 posts in 1114 days


posted 316 days ago

Thanks, guys. I do have to say that the purchase of a full size table saw (as opposed to the old $89 Ryobi wonder) has made accuracy a WHOLE lot easier.

-- Charlie M. "Woodworking - patience = firewood"

View Jeff Dubofsky's profile

Jeff Dubofsky

17 posts in 149 days


posted 148 days ago

Niiiice, and thanks for the tips. I’m in the planning stage of making a canopy and base for my son’s fish tank, and I was thinking that some banding might spice it up a bit. I’ve never done, and these tips will help. I’ll keep you posted on the project when it gets underway (hopefully soon!)

-- jdubo, Hartland Wisconsin

View a1Jim's profile

a1Jim

16851 posts in 472 days


posted 147 days ago

Hey Charles thanks for the tips very valuable information

-- Jim from Heirloom Woodshop Southern Oregon

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