Yes. Well. I’m going to have to relent and show you the plan. I looked at all the progress pictures and whilst I understand where this is going, no-one else will. Here it is
It’s all in millimetres ( like most of the world I use the metric system ). No I will not give imperial measurements, use a calculator. The reason for doing the chess board pattern first becomes apparent here. It is the most complex part of the design. It ended up slightly undersize. So I had to scale the box dimensions down from 100 mm sq. x 62 mm high to approx. 92 mm x 57 mm. Marvelous thing TurboCAD. It did it all for me.
Anyway there are four basic shapes to cut here. The first three are from the Cherry. The piece I have is 205 mm x 105 mm x 25 mm. Given the grain directions I’ve chosen (not shown in the plan, they will become apparent) its not wide enough for the plain rectangular sides so I’m going to have to book-match. . So the first thing I did was cut out templates from a full sized print of the drawing to use as templates
Oh look the lines on the templates show the grain direction, told you it would become apparent!
The one piece of Cherry also doesn’t have quite the surface area for all the pieces so I re-sawed it in half (and cut the Bloodwood pieces to the same thickness), so
and marked out the pieces I’m going to need, as above. The lozenge shaped piece, 2, is interesting. That’s going to end up as two, book matched, rectangular side pieces. Don’t believe me well here we go
Resaw the above into two 4 mm thick slices so, marking the ends to avoid later confusion.
The glue together so (using CA, its quicker)
Clean off the glue and you have
After cutting out the other pieces you have this
The two pieces to the left (and the centre piece) need to be re-sawn, but only after the curves have been cut (why do that twice).
I then cut the curves (router table and circle cutting jig, see previous blog entries) to give
Shown rotated 90 degrees to the plan, just for the hell of it. Oh alright
That’s it for today.
Be seeing you.
-- Martyn -- Boxologist, Pattern Juggler and Candyman of the visually challenging. http://www.theartofboxes.com