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    <title>Brian516's Blog at LumberJocks.com</title>
    <link>http://lumberjocks.com/Brian516/blog</link>
    <pubDate>Sun, 22 Jan 2012 05:39:26 GMT</pubDate>
    <description></description>
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      <title>Changing Table #2: Assembly Day</title>
      <link>http://lumberjocks.com/Brian516/blog/27725</link>
      <description>
        <![CDATA[<p>At the end of my last post, I had one side of the changing table glued up, with lots of indivudual pieces waiting to be assembled.  After putting the other side together to match the one from <a href="http://lumberjocks.com/Brian516/blog/27341">my previous post</a>, I attached two legs (2 1/4&#215;2 1/4) to each side.  Then I assembled the back, both shelves, and sanded until my fingers were completely smooth!</p>


	<p>I&#8217;ve never worked with cherry before, but after reading many posts and blogs here (thanks everyone!), I set the pieces outside for a few days to let the UV rays darken the wood a few shades.  A little side note: I first spanned 2 2&#215;4s across sawhorses and laid the assemblies on top of the 2&#215;4s.  After one day in the sun, I was surprised to find that the sides facing the ground darkened quite a bit, so much that I could distinctly see lines where the 2&#215;4s were touching each assembly.  After that I resorted to laying the assemblies on top of tables and propping them up against the house.</p>


	<p>Once the assembled pieces has darkened enough for my taste, I started the process of assemblying the main unit.  I started by attaching one side to each shelf by pocket hole screws (no glue + I drilled the pocket holes a little large to allow for wood expansion).  After attaching the shelves to both sides in the same manner, I then glued and pocket-hole-screwed the shelves to the back.  My thinking was that as the shelves expanded and contracted, the back edge would not move, and the space I left between the shelf and the front legs would take up any expansion.</p>


	<p>The first picture shows the pocket holes attaching each shelf.  You can also clearly see the shims I put in the grooves with each shelf, so that there&#8217;s no visible gap between the top of the shelf and the groove.</p>


	<p><img src="https://s3.amazonaws.com/ljimg/ly6hs82.jpg" alt="" /></p>


	<p>The rest of the pictures show the main unit from different angles.  They also show the variety of clamps I need to use whenever I&#8217;m clamping up more than one thing at a time!  The pieces I&#8217;m gluing on now will provide a surface flush with the front leg &#8211; the entire depth of the main unit &#8211; to make it easier to attach the drawer slide.</p>


	<p><img src="https://s3.amazonaws.com/ljimg/ly6ho8l.jpg" alt="" /></p>


	<p><img src="https://s3.amazonaws.com/ljimg/ly6hk7s.jpg" alt="" /></p>


	<p><img src="https://s3.amazonaws.com/ljimg/ly6hqh4.jpg" alt="" /></p>


	<p><img src="https://s3.amazonaws.com/ljimg/ly6hm8s.jpg" alt="" /></p>


	<p>I plan on attaching the top surface tomorrow.  After that all I have left is the dividers for the top to hold the changing table pad and accessories, and the drawer to hold&#8230; well&#8230; um&#8230; whatever baby stuff needs to be kept in a drawer.</p>


	<p>Less than 6 weeks until the baby&#8217;s due!  Hopefully the changing table is sitting in the baby&#8217;s room and the crib is well on it&#8217;s way to being finished by the time we come home with our little bundle of joy!</p>]]>
      </description>
      <pubDate>Sun, 22 Jan 2012 05:39:26 GMT</pubDate>
      <guid>http://lumberjocks.com/Brian516/blog/27725</guid>
      <author>Brian516</author>
      <dc:creator>Brian516</dc:creator>
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      <title>Changing Table #1: Christmas Break Progress</title>
      <link>http://lumberjocks.com/Brian516/blog/27341</link>
      <description>
        <![CDATA[<p>This first project I&#8217;ll be blogging about on this site is a changing table I&#8217;m making in expectation of our first child due on March 1.  The design is inspired from the crib in the Wood magazine a few years back.  (Thanks to all you who posted pictures with your Wood magazine cribs!)  Hopefully I&#8217;ll be able to also make the crib before the baby arrives.  I bought enough cherry for both projects, as well as quite a bit extra for an end table and maybe a shelf unit for the babies room.  Below is a model of the crib I made using SketchUp.  I realize the model is inaccurate in a few spots, but after I had the design finalized on paper I didn&#8217;t feel like messing with SketchUp anymore.</p>


	<p><img src="https://s3.amazonaws.com/ljimg/lx7fufx.jpg" alt="" /></p>


	<p>Since this piece of furniture will be mission style, I bought myself the Beadlock Pro system from Rockler.  So the first thing I did was play with how the jig works and also make 400 linear inches of 3/8&#8221; tenon stock.</p>


	<p><img src="https://s3.amazonaws.com/ljimg/lx7fwjh.jpg" alt="" /></p>


	<p><img src="https://s3.amazonaws.com/ljimg/lx7fyfd.jpg" alt="" /></p>


	<p>I started by making the top surface first.  I wanted to see how the Beadlock Pro worked for attaching butt joints and I have to say I&#8217;m quite impressed.  The picture below shows the tenons immediatley after adding glue.</p>


	<p><img src="https://s3.amazonaws.com/ljimg/lx7g0l8.jpg" alt="" /></p>


	<p>Next I needed to thickness plane the rest of the lumber I would need for the project.  Maybe I should have attached my portable dust collection system at this point&#8230;</p>


	<p><img src="https://s3.amazonaws.com/ljimg/lx7g2fp.jpg" alt="" /></p>


	<p>This picture shows a few of the horizontal braces that will support the shelves.  I routed a groove in the top and bottom piece before attaching the 3 pieces together.</p>


	<p><img src="https://s3.amazonaws.com/ljimg/lx7g3zy.jpg" alt="" /></p>


	<p>For the vertical slats I wanted to ensure that they were all exactly the same height and that the ends were perfecly perpendicular to the slat.  I threw together a pretty crude cross-cut jig for the tablesaw, which worked pretty nicely to cut 5-6 of the slats at a time.</p>


	<p><img src="https://s3.amazonaws.com/ljimg/lx7g69b.jpg" alt="" /></p>


	<p><img src="https://s3.amazonaws.com/ljimg/lx7g8bk.jpg" alt="" /></p>


	<p>Next, I cut the holes for the tenons in the horizontal braces and glued up one of the sides.  All the holes for the tenons are 1&#8221; long, except in the middle horizontal brace, where the tenon goes completely through the brace and extends 1 inch into each vertical slat.</p>


	<p><img src="https://s3.amazonaws.com/ljimg/lx7ga5q.jpg" alt="" /></p>


	<p>I have the legs glued together (I made them 2 1/4&#215;2 1/4) but not planed yet, so for the next post hopefully I&#8217;ll have both sides attached to 2 legs each and the back glued together as well.</p>]]>
      </description>
      <pubDate>Tue, 03 Jan 2012 07:17:39 GMT</pubDate>
      <guid>http://lumberjocks.com/Brian516/blog/27341</guid>
      <author>Brian516</author>
      <dc:creator>Brian516</dc:creator>
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