
I decided to make a chamfer plane by adapting an old Stanley 220 plane.

Now before anyone gets on my case for ruining a perfectly good 220, I should note that it was a $2 garage sale purchase that was rusted beyond recognition. I soaked the plane parts in Evaporust, but as you can see in the following picture, there was still severe pitting in the sole.

The first thing I did was to drill six holes in the sole of the plane.

Then I made the wooden strips that would guide the plane to sit at a perfect 45 degree angle on corners. I basically just cut a piece of 3/4” maple on the table saw at a 45 degree angle. You’ll also notice that I notched out a small space on top to give room for the plane iron to project out of the plane.

Attached the wooden guides to the sole with screws.

Here’s the bottom of the plane.

Here’s a side view.

Another angle.

And here’s another action photo.

-- "hold fast to that which is good"

















16 comments so far
Brit
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4187 posts in 1011 days
#1 posted 397 days ago
Nice job Brandon.
-- Andy -- Old Chinese proverb say: If you think something can't be done, don't interrupt man who is doing it.
Howie
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#2 posted 397 days ago
Looks like a great idea. Does it work well?
-- Don't rollerskate in a buffalo herd
ShipWreck
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534 posts in 1921 days
#3 posted 397 days ago
Very nice Brandon.
Don W
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#4 posted 397 days ago
Great rust cover up. I was going to make one, but Andy told me to suck it up and just hold the damn plane. (I’m paraphrasing of course)
-- There is nothing like the sound of a well tuned hand plane. - http://timetestedtools.wordpress.com (timetestedtools at hotmail dot c0m)
Brit
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4187 posts in 1011 days
#5 posted 397 days ago
LOL. You don’t want to listen to me Don, I’m full of BS.
-- Andy -- Old Chinese proverb say: If you think something can't be done, don't interrupt man who is doing it.
Brandon
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3747 posts in 1119 days
#6 posted 397 days ago
Works great! I used to get by by just holding the damn plane, too. What I like about this was that it would give me consistent results each time. I would like a Stanley 72, but that’s not in my budget. :-)
-- "hold fast to that which is good"
Don W
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9949 posts in 736 days
#7 posted 397 days ago
Its still on my list. I was going to use epoxy, but I may steal your design. You’ve broken the ice.
-- There is nothing like the sound of a well tuned hand plane. - http://timetestedtools.wordpress.com (timetestedtools at hotmail dot c0m)
Brandon
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3747 posts in 1119 days
#8 posted 397 days ago
I almost tried to make mine have an adjustable opening by making the holes on one of the sides slots, but I decided to keep it simple.
I didn’t want to use epoxy because I wanted the apparatus to be removable, and I didn’t want to use rare-earth magnets because they wouldn’t necessarily stay in position.
You should do it, Don! I’d love to see what you come up with.
-- "hold fast to that which is good"
nobuckle
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1046 posts in 929 days
#9 posted 397 days ago
The plane went from $2 to priceless. Great idea Brandon.
-- Doug - Make an effort to live by the slogan "We try harder"
canadianchips
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1773 posts in 1165 days
#10 posted 397 days ago
You will never hear me complain about someone taking a plane and making it work. NICE JOB !
-- "My mission in life - make everyone smile !"
ShaneA
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3963 posts in 766 days
#11 posted 397 days ago
Nice job buddy. Nothing wrong with a little innovation and modification.
TechRedneck
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636 posts in 1025 days
#12 posted 397 days ago
Nice mod there Brandon
Looks like you and Stumpy are competing here.
-- Mike.... West Virginia. "Man is a tool using animal. Without tools he is nothing, with tools he is all.". T Carlyle
racerglen
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1694 posts in 948 days
#13 posted 397 days ago
Well done, complete save and execution
-- Glen, Vernon B.C. Canada
Smitty_Cabinetshop
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#14 posted 397 days ago
I now have something planned for ‘ole rusty…. :-)
-- Don't anthropomorphize your handplanes. They hate it when you do that. -- OldTools Archive
Mauricio
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#15 posted 397 days ago
Very nice Brandon, this will be a handy tool in the arsenal. I need to find an old plane to dedicate as a chamfer like this.
-- Mauricio - Woodstock, GA - "Confusion is the Womb of Learning, with utter conviction being it's Tomb" Prof. T.O. Nitsch
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