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Boxland: Work Stations and Boxing Tips #1: The Glue Up Table

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Blog entry by Boxguy posted 834 days ago 5321 reads 28 times favorited 7 comments Add to Favorites Watch
no previous part Part 1 of Boxland: Work Stations and Boxing Tips series Part 2: Spline Making Jig »

The Glue Up Table

In my shop the most important element in efficiency is organization. That means having what I need at hand when I need it. In the case of the glue up table it starts with a straight line that I can put the sides of the box against to line them up for glue-up.

This is a shop made holder for the tape dispenser. It allows me to have the tape already positioned over my work and it is easily removed from the holder.

Glue and brushes are essential. I keep my brushes in water and they don’t clog up. I can use the same brush for months on end as long as I put it back in the water cup at the end of each use. Since I use the thicker Tightbond Trim and Molding glue it is essential to hold the bottle up-side down.

Paper towels are another must. I use them to clean up and dry off the brushes when I first take them out of the water. They are handy here on the left.

My home made band clamps hang on a hook on the left. I can quickly reach them and put them back when I’m finished.

An air hose is useful for blowing away dust before finish is applied and for the pin nailer I use to hold parts in place until the glue dries. The small shelf also holds a scraper for cleaning dried glue off the table and a screwdriver for cleaning away glue squirt out. I set the timer (silver left) for an hour to let me know when the glue has set up enough for me to work on the next step.

Of course you need a nice bright task light and if you are wondering about the piece with the bars welded across it that is a press for attaching tops. The other boards are culls for the press.

In later chapters I will show the actual process of gluing a box together and talk about the press.

-- Big Al in IN



7 comments so far

View IndianJoe's profile

IndianJoe

425 posts in 876 days


#1 posted 833 days ago

Nice

-- Nimkee** Joe

View GrandpaLen's profile

GrandpaLen

1494 posts in 899 days


#2 posted 833 days ago

Hey Al,

That’s a Great, dedicated, assembly area. Are your clamps on a wall rack or Mobile rack?

Work Safely and have Fun. – Len

-- Mother Nature should be proud of what you've done with her tree. - Len ...just north of a stone's throw from the oHIo, river that is, in So. Indiana.

View Roger's profile

Roger

14318 posts in 1431 days


#3 posted 833 days ago

Nice setup. Everything right at hand

-- Roger from KY. Work/Play/Travel Safe. Kentuk55@bellsouth.net

View Blackie_'s profile

Blackie_

3376 posts in 1139 days


#4 posted 724 days ago

One thing that see Big Al that you could use is wax paper by laying it down under your glue up’s the glue no longer sticks to the table and the wax paper peels right off the box, it doesn’t stick to anything.

-- Randy - If I'm not on LJ's then I'm making Saw Dust. Please feel free to visit my store location at http://www.facebook.com/randy.blackstock.custom.wood.designs

View Boxguy's profile

Boxguy

1443 posts in 894 days


#5 posted 724 days ago

Blackie, good idea as always. You’re probably right…wax paper would help, and I use it sometimes. What I usually do is just scrape the laminent with a wide, sharp putty knife and occasionally wash it down. I use foil on internal glue up inside boxes.

-- Big Al in IN

View The Box Whisperer's profile

The Box Whisperer

553 posts in 697 days


#6 posted 621 days ago

Wow, great ideas box guy. Im glad Im reading your blogs before I re-arrange my shop.

-- "despite you best efforts and your confidence that your smarter and faster than a saw blade at 10k rpm…. your not …." - Charles Neil

View Ken90712's profile

Ken90712

14878 posts in 1815 days


#7 posted 551 days ago

I like it,,, Good read not sure how I missed this series. Well on to part 2 Thx

-- Ken, "Everyday above ground is a good day!"

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