I started my next project based on an idea I got from a gorgeous piece of maple that I had laying around which I found when I cleaned out my shop recently. The board was an impulse buy several months ago. I didn’t have a use in mind for it when I bought it. It was 6’ long, almost 10” wide and a little over 1/2” thick.
This is the design I came up with for a Concave Chest of Drawers:

Some of the Features will change as I start building, especially on the structure of the legs. Also the ugly knobs are just placeholders. My Sketchup drawings are really just a “Sketch” to give me a visual idea of space, proportion, and design ideas.
I didn’t take a very good photo of the board before I started chopping it up, but it has a lot of figure.

Chopping it into the four sides:

The first “sneak peak” to get a sense of space and size:

I decided to keep the joinery simple. I cut the finger joints on my router table and Incra fence.

Here are the finger joints:

And the dry-fit:

I used a cutoff of the maple, piece of string, and a few clamps to draw the arcs (the depth of the arc was just determined by what looked good when I tightened the string):

I love carpet tape! And here I am using it to attach the top and bottom before cutting out the arc.

I cut the arc on the bandsaw:

And cleaned it up a bit with the spindle sander. (The other pencil line you see here was where I originally drew the arc but decided to put it on the other side because the wood had a better face)...

The last “sneak peak”... (in this photo you can start to see some of the figure in the maple)

I plan on making Bent-laminations for the five drawer fronts. The drawers will be about 2.5” tall with lots of dividers for jewelry. I have not decided on wood for the legs yet. They will probably not be as contrasting as the Sketchup design above. The drawer fronts will be maple as requested by my wife… (“its for me, right?”)
-- Check out my new website! http://www.blakeweberwoodworking.com






















17 comments so far
scarpenter002
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93 posts in 799 days
posted 270 days ago
Blake,
Wow, looks like a good start. I look forward to pictures of the drawer construction.
-- Scott in Texas
HAP HANSON
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48 posts in 706 days
posted 270 days ago
Blake as always nice project!
-- Doc Hanson - www.ripnchisel.com
Scott Bryan
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20653 posts in 716 days
posted 270 days ago
As usual I can see that you simply cannot resist a challenge. Your progress on this piece is looking pretty good. This is going to be another interesting series.
-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.
Martell
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11 posts in 270 days
posted 270 days ago
Great idea. I like finger joints, as much as dovetails.
-- Martell
Todd A. Clippinger
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5642 posts in 994 days
posted 270 days ago
I love your vision for this piece. The wood is “speaking” to you. That is your designs are inspired by the wood itself. You have got it Blake.
Was just talking about you with Thos. Angle this morning and showed him your piece.
-- Todd A. Clippinger, Montana, http://amcraftsman.com
PetVet
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233 posts in 382 days
posted 270 days ago
This is going to be a great project, looking forward to the next installment!
-- Rich in Richmond
Paul
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607 posts in 987 days
posted 270 days ago
Beautiful wood. I can see why it was an impulse buy.
-- Paul, Texas
Beginningwoodworker
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4170 posts in 567 days
posted 270 days ago
Nice job, Blake!
-- CJIII Future cabinetmaker
Kindlingmaker
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1470 posts in 421 days
posted 270 days ago
Great step by step photos! Looks like your project will be an eye catcher!
-- Never board, always knotty, lots of growth rings
David
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1982 posts in 1033 days
posted 270 days ago
Blake -
As always, a very cool project underway! This will be a fun project blog to follow.
David
-- http://foldingrule.blogspot.com
Karson
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25801 posts in 1295 days
posted 269 days ago
Blake It’s got a great shape. Are you veneering the drawer fronts or laminating solid wood?
The wood is spectacular.
-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †
cylis007
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55 posts in 363 days
posted 269 days ago
It looks like it is coming along great. It is already very impressive. Keep up the good work!
-- A life of leisure and a life of laziness are two things. There will be sleeping enough in the grave. ~Benjamin Franklin
GaryK
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9521 posts in 883 days
posted 269 days ago
Watch out for spring back when you laminate the drawer faces. The thicker the lamination’s the more spring back.
You might want to make the face layer thicker to allow you to “tune” it later.
Or do all the drawers exactly the same and then make the case match them.
It’s just about impossible to predict the exact amount of curve you will end up with.
Good luck
-- Gary, East TX -- The longest journey begins with a single step.
Jojo
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580 posts in 866 days
posted 269 days ago
I’m glad you didn’t quit. The world doesn’t deserve to be deprived of your talent. Thank you Blake.
-- Jojo, shopless in Kyoto · http://twitter.com/kagushokunin
Bill Akins
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236 posts in 593 days
posted 267 days ago
So far so good. Nnice series of photos, can’t wait for the finished product.
-- Bill from Lithia Springs, GA I love the smell of sawdust in the morning.
ShannonRogers
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370 posts in 682 days
posted 267 days ago
Wouldn’t you know it that GaryK beat me to it, but my first thought now that you have cut the curve for the front of the carcass is how you are going to ensure that the bent laminations match that curve without spnringback. I have very little lamination experience but I have heard so much about springback that it has me wondering how you will handle it.
Maybe you can make them thicker to allow planing to match the curve. Make them from a secondary species and then veneer the fronts with the maple once planed to match. Just my thoughts. How are you going to tackle it?
Can’t wait to see more, this is a great looking build.
-- Check out my blog and podcast "The Renaissance Woodworker" at www.rogersfinewoodworking.com/blog
Blake
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2756 posts in 769 days
posted 267 days ago
The last time I did bent laminations I didn’t have any spring-back at all. Maybe it was because of the glue I used, which is specifically made for bent laminations and is guaranteed to have less spring-back than any other product. It might also be from using really thin strips. I will try to do everything the same. I will also allow some extra thickness and attach the front veneer last.
-- Check out my new website! http://www.blakeweberwoodworking.com