I had a couple of hours to work on my table the other night.
Most of the time was spent sanding my Mahogany with my homemade thickness sander. I love the figure in this mahogany but it is hell to work with. If you plane or even scrape it the surface becomes as furry as a cat because the grain is so wavy. It will still require many hours of sanding by Random Orbit Sander and Palm Sander before it is glassy smooth.

Then I biscuited the top together:



And glued it up. The smaller clamps on the end are to keep it flat:

Now time for the tenons. I love my little Incra marking square:


I set up my Radial Arm Saw with a stop block to cut the tenons:

The blade “floats” above the table to just the right depth:

Here is the finished tenon cut completely on the RAS. This method is very efficient to set up and I had all my tenons done in about 10 minutes.

Here is a video of the process:
Checking for fit here… I left it tight because I still have some trimming to do inside the mortises:

That’s all for now… Total project time: 6 hours
-- Check out my new website! http://www.blakeweberwoodworking.com






















8 comments so far
grovemadman
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558 posts in 669 days
posted 405 days ago
Blake, I thought I’d drop you a line! Nice work lately, I’ve been watching from the shadows. I see your shop is improving!!!
Not a lot of time lately, trying to keep my ship afloat. thanks again for the kind words of encouragement a while back! I’ll be back…LOL
peace,
Chuck
-- --Chuck
OutPutter
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321 posts in 887 days
posted 405 days ago
Looking good so far. If the top comes out like the box and the legs like the sewing table, you’re gonna have quite piece there. I also love my Incra marking thingy. I also use it for measuring to 1/64”. Cool.
-- Jim
Bill Akins
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236 posts in 595 days
posted 405 days ago
Looking forward to the big finish!
-- Bill from Lithia Springs, GA I love the smell of sawdust in the morning.
Karson
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25803 posts in 1297 days
posted 405 days ago
Looking great Blake. A beautiful piece of mahogany.
-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †
bfd
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419 posts in 704 days
posted 405 days ago
Sweet progress man. And congratulations on 1 year at LJ. I like how during the middle of what some consider the most stressfull part of a project the glue up, you stop take a few action shots and then calmly proceed to clamping up the work.
-- Brian, Folsom, CA http://www.brianfullerdesigns.com
trifern
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7894 posts in 664 days
posted 405 days ago
Thanks for the update. I can’t wait to see the groomed cat.
-- My favorite piece is my last one, my best piece is my next one.
mjlauro
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239 posts in 658 days
posted 405 days ago
Two things Blake, first can you put a dado on the RAS? If so would that be a better setuo for the tenons? And, cauls from old scrap would work well for keeping the top flat during a glue up.. I usually put some plastic wrap under them so they don’t get glued…..anyway, nice work.
Dorje
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1767 posts in 894 days
posted 404 days ago
Just caught up on all the blog entries…you continue to do an excellent job documenting your work!
-- Dorje (pronounced "door-jay"), Seattle, WA