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Sewing Table #6: Stupid Stuff and Serendipitous Solutions

Blog entry by Blake posted 527 days ago 525 reads 0 times favorited 22 comments Add to Favorites Watch
« Part 5: Tapers and Curves Part 6 of Sewing Table series Part 7: Assembly at Last »

When I left off I was ready to glue up the apron and legs.

So in my excitement to see it take shape, I did a little last minute trimming of the tenons and one more dry fit, and then started assembling it with glue in sections.

Here’s the front:

And the back:

Then I dry fit the two sections together with the side aprons for the final glue up:

Which is when it occurred to me… was something missing? THE DRAWERS!!!

I forgot to cut the drawers out of the face of the front apron!

I panicked. I wasn’t even sure how I was going to cut the drawer fronts out of the piece, because I wanted to use the cut-outs as the drawer-fronts (so the grain is continuous). This means that I need a very small kerf. I guess this dilemma was what made me put this job off until later.

The glued-up section was way to awkward to put on the scrollsaw now. Well, lets start by drawing the lines and seeing where these drawers are gonna be.

I used a scrap from the apron arch to mimic the bottom line of the drawer:

Now that I had my lines, I needed straight, thin kerfs around those drawers. So what did I think to do? (I should not even be admitting to this!)

I figured I could take a cheap, dull, hobbiest handsaw and saw straight through the middle off one of the hardest woods I’ve ever worked with. Yea, that’ll work. (I hope nobody actually reads this blog.)

(Viewer discretion advised, some may be offended by the next picture…)

Well, as you can imagine, that didn’t work. (Shocking, huh?) During the next three hours I did not take pictures because I was so frustrated I forgot. Sorry.

I wrestled that stupidly awkward apron with legs attatched up onto the scrollsaw and cut the drawer fronts out and the result was not pretty. The edges were fairly ugly and the pilot holes I had to drill for the blade were certainly visible. I wasn’t too happy with myself.

But I finally popped those suckers out: (notice the saw mark on the first photo left over from the handsaw delusion)

I don’t think those photos show how bad and uneven those saw marks are. Take my word for it.

The Plan:

It’s all good, I’ve got a plan. After sleeping on it I decided to cut the drawer fronts down a hair until they are squared up and clean. Then I will rasp, file, plane and chisel the drawer holes until they are squared up too. This will leave a considerable gap after the waste is gone.

Then I plan to make a “bead” around the drawers to fill the gap. The bead will sit proud of the drawer front slightly and be rounded on both sides. It will look like I planned it the whole time (I promise!) So a new design detail was just born out of destiny, you could say.

The next order of business took over an hour of just staring at the half-assembled table and designing on my sketch pad. I had to do a lot of planning to figure out how the inside structural joinery would work around the dropped-down sewing machine recess.

Here’s what some of my drawings looked like:

I ran out of wood for these pieces (last night) so I picked up another board today. After all the careful planning this next section should go fairly quickly (I hope).

Total Project Time So Far: 23 1/2 hours

-- Check out my new website! http://www.blakeweberwoodworking.com


22 comments so far

View Karson's profile

Karson

25803 posts in 1297 days


posted 527 days ago

AH the AH Sh* time. Thats shucks ya know.

Good recovery I think. Isn’t it good for the soul to fess-up to screwing up. – Not.

-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †

View Jimthecarver's profile

Jimthecarver

429 posts in 682 days


posted 527 days ago

These kind of trials makes us better woodworkers. It’s coming togather nicely, cant wait to see the finished piece.
Jim

-- Can't never could do anything, to try is to advance.

View teenagewoodworker's profile

teenagewoodworker

2482 posts in 665 days


posted 527 days ago

looking good so far. i have those some moments where i look at it and say oh #*%&. like when on the sugar chest i cut the drawer fronts too short and didn’t have enough material for new ones. had to glue a strip of wood on the back of it to extend it. looks fine but i spent a good hour steaming around the shop wondering what to do. thanks for the post!

View bfd's profile

bfd

419 posts in 704 days


posted 527 days ago

Blake,
I have been there before. Your solution to add a bead is ingenious. After the initial panic you realized that there is almost always a solution. In Lieu of a rasp/ file and plane you could use a router and a flush trim bit with a template to square up the opening. Then just chisel the corners square…just a thought.

-- Brian, Folsom, CA http://www.brianfullerdesigns.com

View brianinpa's profile

brianinpa

1365 posts in 620 days


posted 527 days ago

Blake,
Been there and done that before, and I am sure we are not the only one. The sign of a true craftsman/woman (I want to be PC) is his ability to cover up his/her mistooks, I mean mistakes.

-- Brian, Lebanon PA, If you aren’t having fun doing it, find something else to do.

View trifern's profile

trifern

7894 posts in 664 days


posted 527 days ago

Blake,

Thanks for the update and being brutally honest. I do have to admit that some of my coolest ideas and design features came from fixing “mistakes.” I believe problem solving and creativity are synonymous. I am anxious to see what’s next.

-- My favorite piece is my last one, my best piece is my next one.

View Jeff's profile

Jeff

996 posts in 991 days


posted 527 days ago

I think the bead will be a nice element and add to the finished piece. Great recovery! What are you thinking for the bead? A darker species maybe?

-- Jeff, St. Paul, MN

View Betsy's profile

Betsy

2386 posts in 793 days


posted 527 days ago

Woodworkers don’t make mistakes——we make variations.

I like your variation. Frustrating to deviate from the original plans—- but the possibilities for solutions are many and it sounds like you’ve come up with a good plan.

Can’t wait to see your progress.

-- You can't get a hug from Facebook.

View GaryK's profile

GaryK

9536 posts in 885 days


posted 527 days ago

Happens all the time to me.

-- Gary, East TX -- The longest journey begins with a single step.

View Tony's profile

Tony

813 posts in 927 days


posted 527 days ago

Starting to read this blog, I was formulating possible sollutions to your problems, but then you answered each of the problems your self as I read on.

As Betsy said “Woodworkers don’t make mistakes——we make variations” so very true.

Keep up the good work, your doing a grand job.

-- Tony - All things are possible, just some things are more difficult than others! - SKYPE: Heron2005 (http://www.poydatjatuolit.fi)

View Dorje's profile

Dorje

1767 posts in 894 days


posted 527 days ago

Fun post – the honesty and willingness to share in the ups and downs (and back ups) is great.

This sewing table is going to positively scream!

-- Dorje (pronounced "door-jay"), Seattle, WA

View Blake's profile

Blake

2760 posts in 771 days


posted 526 days ago

BFD: So simple… I hadn’t even thought of using a router and template. I guess I can do that now since I’ve got the extra room to work with. Perfect! I love it.

-- Check out my new website! http://www.blakeweberwoodworking.com

View Russel's profile

Russel

2062 posts in 836 days


posted 526 days ago

Excellent recovery, er … design modification. I’ve heard it said that mistakes make opportunities and looks like you took full advantage. Good work.

-- Working at Woodworking www.VillageLaneFurniture.com

View Scott Bryan's profile

Scott Bryan

20733 posts in 719 days


posted 526 days ago

Blake thanks for sharing both the successes and set-backs on this project. We all have these type of moments and it would have been easy to simply omit the drawers but instead you turned the situation into a nice opportunity to add an interesting design element. Nice recovery.

Well done.

-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.

View Mark Mazzo's profile

Mark Mazzo

343 posts in 809 days


posted 526 days ago

Hey Blake,

We’ve all been there and done this. No shame in making mistakes – we learn more from them than from successes. It’s how we solve the problems that is valuable.

Your design is very nice and I bet that the addition of the beading around the drawers will work very nicely.

Keep up the great work!

-- Mark, Webster New York, Visit my website at http://thecraftsmanspath.com

View Greg Wurst's profile

Greg Wurst

716 posts in 729 days


posted 526 days ago

Man, I hate those moments. We’ve all had our share.

-- You're a unique and special person, just like everyone else.

View GMman 's profile

GMman

1371 posts in 594 days


posted 526 days ago

Don’t worry your not the only one that had that happen most of us don’t talk about it you did a good job thanks for sharing….I love your design

-- --<<<<<< I will not stop until I get it right. >>>>>>--

View mot's profile

mot

4903 posts in 933 days


posted 526 days ago

So much for people NOT reading the blog, eh, Blake? Resaw some veneer off of the drawer front and make a sunburst pattern. This will give similar, but not continuous grain, will add a neat effect, and make it look like you did it on purpose. Just a thought. Or start over.

-- You can discover more about a person in an hour of play than in a year of conversation. (Plato)

View HokieMojo's profile

HokieMojo

1142 posts in 625 days


posted 526 days ago

I was reading this, and I think you’ve got an excellent example of why it is such a good idea to post, even if you are kicking yourself. I was thinking how tough it would be to clean up the cuts you made when I saw BFD’s post. It sounds like he is going to save you some headaches. Also, it sounds like a few really good alternate solutions too.

Regardless of what you choose, this place is an excellent resource for getting more insight. I’m sure this is gonig to be an awesome project. Keep up the great work!

View Brad_Nailor's profile

Brad_Nailor

1223 posts in 854 days


posted 526 days ago

As always, the difference between good woodworkers and great ones is the ability to hide your mistakes. Great solution to your dilemma….and it will give your piece an extra classy look with the beaded draw fronts!

-- David, South Windsor, CT "I love the smell of sawdust in the morning"

View SPalm's profile

SPalm

951 posts in 779 days


posted 526 days ago

What a fun post to read. I always look forward to that “No, it can’t be true!” moments. Part of the thrill of designing and building your own stuff. Kind of like bungee jumping.

Steve

-- Stevethepeeve -- I'm no rocket surgeon

View Todd A. Clippinger's profile

Todd A. Clippinger

5651 posts in 996 days


posted 526 days ago

Blake,

It is these moments that will bring out the best in you. Believe me, I have had things go wrong and if I could not make a creative recovery it would have meant the loss of thousands of $$$$ in time and material, at least enough to buy a really good used car.

Excellent design, excellent work so far, and a most excellent creative recovery.

Good luck.

-- Todd A. Clippinger, Montana, http://amcraftsman.com

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