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Hand Tools doings #9: Rabbetted box

Blog entry by Betsy posted 615 days ago 854 reads 2 times favorited 16 comments Add to Favorites Watch
« Part 8: It's a start, first all hand tool project Part 9 of Hand Tools doings series Part 10: Precision cutting »

I’m still experimenting with these hand tools. So far I’ve twiddled with dovetails, butt joints, and now rabbetted joints.

I’ve managed to learn to cut on a bench hook.

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The idea of a bench hook to to be able to support your work piece against a fence and have a ledge to cut into – when you finish your cut the saw rests on the ledge and does not accidently fall onto the bench hitting something it should not. You don’t need to clamp your work piece, the hand holding it against the fence is enough to keep it still—this allows you put more finese to the saw and takes less energy to do the cut.

By the way – its still a good idea to keep your fingers away from the saw. Even a hand saw cuts flesh (sorry for the poor picture quality – that hurt and I was shaking a bit..

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Next onto the shooting board.

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I cut my four pieces and used the shooting board to make the two sides and front and back the same lengths. It’s amazing that you can feel just a very tiny variance between two pieces.

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After laying out my pieces to decide where my groove should go for the bottom – I clamped the work piece in my homemade bench vise and used the small plow plane to cut an 1/8” groove.

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Yep – the ply fits like a glove.

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Now all 4 pieces are grooved.

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Next I rabbett the two ends of the front and back.

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This is what I end up with after all the cuts.

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So here is the finished box.

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Notice all the chamfers. That hides a lot of sins! The lid does not sit flat. I still need to do a bit of sanding.

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This shows the bottom of the lid. Looks like a beaver got to it.

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This is the bottom. You can see it’s not perfect.

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I will do a little hand sanding, flock the inside and put a finish on it. It did not turn out to bad. The planes have a learning curve that I’m still working on.

-- You can't get a hug from Facebook.


16 comments so far

View Eric's profile

Eric

784 posts in 677 days


posted 615 days ago

That’s great! Man, I gotta get me some of those specialty planes. The smallest chisel I have is 1/4” so I can’t very well do a groove as narrow as that. I’ve actually thought about filing down and honing an allen wrench (I don’t have a grinder) and just gluing that up inside a block of wood to use as a makeshift tiny chisel.

As for the rabbets – saw and chisel. Not an easy way to do it. I love the look of that rabbet plane – homemade?

-- Eric at http://adventuresinwoodworking.com

View Betsy's profile

Betsy

2386 posts in 789 days


posted 615 days ago

Eric – I wish I could have made a plane that nice, but nope – its a Lee Valley purchase.

-- You can't get a hug from Facebook.

View Eric's profile

Eric

784 posts in 677 days


posted 615 days ago

Well, whenever you do get around to making one, I’ll send you my address so you can pass that one along to me. ;^)

-- Eric at http://adventuresinwoodworking.com

View Scott Bryan's profile (online now)

Scott Bryan

20600 posts in 715 days


posted 615 days ago

Very nice, Betsy. You are improving markedly with each post. Are you going to put a finish on your box?

-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.

View Douglas Bordner's profile

Douglas Bordner

3421 posts in 957 days


posted 615 days ago

Got a nice box and some dandy tools, too. The two Veritas planes and the E.C. Emmerich rabbet plane, I recognize but I don’t know that saw. Whacha got there, Betsy?

-- "Bordnerizing" perfectly good lumber for over a decade.

View Betsy's profile

Betsy

2386 posts in 789 days


posted 615 days ago

I’ll keep that in mind Eric.

Doug – its a Japanese saw—- not sure if its the one with the R or the D. But it cuts on the pull stroke, Cuts like a knife through butter actually.

Scott – yes I plan to put a finish of some sort on after I get a little more cleaning up done on it.

I have to give myself props on this though – this all hand tool box actually looks better than my first all machine box. So there is progress being made.

-- You can't get a hug from Facebook.

View GaryK's profile

GaryK

9521 posts in 881 days


posted 615 days ago

Boy, you are getting better by the day! Sorry about the boo boo.

-- Gary, East TX -- The longest journey begins with a single step.

View schwingding's profile

schwingding

122 posts in 719 days


posted 615 days ago

That Veritas plow plane makes me plenty envious!

-- Just another woodworker

View johnjoiner's profile

johnjoiner

153 posts in 786 days


posted 615 days ago

Ooh! You have the Veritas plow plane! I played with that for about 20 minutes at the woodworking show a few weeks ago. How do you like it? That can cut rabbets too, though not as wide as the rabbets you cut on your box lid.

Your fillister plane has a scoring blade on it, doesn’t it? That’s supposed to prevent tear-out like you got on the underside of your lid. On your next box you can try scoring a deep line with a knife or even saw a shallow kerf where the edge of the rabbet goes to avoid that tear-out when rabbeting end grain.

You’re assembling a nice collection of hand tools. Nice job on the box!

-- johnjoiner

View davidtheboxmaker's profile

davidtheboxmaker

372 posts in 699 days


posted 615 days ago

You’ve got a nice collection of hand tools developing. Neat box.

View Betsy's profile

Betsy

2386 posts in 789 days


posted 614 days ago

John the plow plane is sweet! Comes ready to use out of the box. There’s a learning curve on keeping it level – you wouldn’t think so – but it’s easy to tip it one way or the other. It may not be so bad on a larger work piece. The pieces I was working on was pretty small.

As for the scoring blade on the fillister plane – it does have one. The issue is making sure it’s set correctly. I think the knife kerf is a good idea.

Thanks David. Boxes are a favorite – small but still lots to them.

As to the hand tool collection. Well, I look at in as an investment in my health. If only I could my flex plan to apply I’d be in great shape. :-)

-- You can't get a hug from Facebook.

View clieb91's profile

clieb91

681 posts in 828 days


posted 614 days ago

Betsy, The hand tool work is looking good. I should invest in some decent planes and use them as well. I do like reaching for the hand tools when I have a chance.

Thanks for posting your journey down this route, look forward to seeing more of it.

CtL

-- Chris L. "Don't Dream it, Be it."

View Blake's profile (online now)

Blake

2752 posts in 767 days


posted 614 days ago

Excellent! Great to see some results. Nice job on the first all-hand tool box.

-- Check out my new website! http://www.blakeweberwoodworking.com

View rikkor's profile

rikkor

11335 posts in 768 days


posted 614 days ago

Way to work the hand tools. This has been an encouraging series.

View Betsy's profile

Betsy

2386 posts in 789 days


posted 614 days ago

Thanks guys. I really do appreciate the encouragement. I’m putting a finish on this box now and will flock the inside then post my finished project. After sanding it a bit, it looks better.

Thanks again.

-- You can't get a hug from Facebook.

View Ekim's profile

Ekim

17 posts in 347 days


posted 316 days ago

Betsy,
You are doing a great job with the hand tools. The bench hook you are using is for a western style push saw. As you saw it pushes the wood into the fence. The same way you are planing towards the fence. With a pull saw you would need to clamp the hook to the bench with the fence on the outside closer to you. That may be why you had to give the blood sacrifice to the tool gods! I am sure a Japanese style woodworker would be able to tell you better how it is done with a pull saw. I sometimes run the groove for the bottom in the board before I cut off the pieces. Keep it up!
Mike

-- mike, www.schoolofwood.com

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