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CYLINDER MAKING #5: THE WOODEN CYLINDER HINGE CHALLENGE

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Blog entry by BertFlores58 posted 08-08-2012 01:41 AM 4247 reads 1 time favorited 9 comments Add to Favorites Watch
« Part 4: Wooden Hinge for Cylinder... Is it possible? Part 5 of CYLINDER MAKING series Part 6: Blocks stacked together »

The most memorable day of all the task I’ve done… THE HINGE IS FITTED DURING A FLOODY DAY IN MANILA. While almost everywhere in Manila is underwater, I finally glue up and made the slot for pin for the hinges. As it was raining hard, the glue was difficult to dry.

The SLOT. The best way is to use 1/8 straight spiral bit for routing the slot. I use portable router and use the guide that will allow me to groove the hinge parallel to the top cover. There are two depth of slot. The ends are double pass with a depth of double the ordinary hinge slot. I need to adjust the pin position depending on the pivot of the cover… The circular part makes it difficult to determine what depth of the pin center. Anyway, cutting the slot deep will allow me to add spacer for adjusting the pin position.

The POST. This is the worst to align. Probably it was difficult because this was experimental. I even glue it first to the top cover but it did not workout. The difficulty in doing the pin slot for this has been due to the routing position. The top cover as the guide for the routing will only be good on the right end however on the other end…. it was a disaster. I route the left post manually and I was lucky to have good alignment on it.

GLUING the post. The left and right posts have to be taped overnight in proper postion relative to the pin position and alignment. A lot of masking tape was the helping hand for clamping the piece. I was just lucky because I used the rainy day so that the glue will dry slow.

Adjusting the lid opening. Using file, I make the recess on the cover arc that touches and also the lid limit for opening. Slow work but very essential.. The beauty of the hinge can be seen when it is open and the arcs of the lid and the main cylinder meet perfectly in the pivot point.

Until next… God Bless. May this flooding be over and God help those who had suffered!

Till next…. I am attempting to make a latch for the cover and an arc handle. Later it will look like an ice bucket… I am almost surrending….

Here are some pictures:

TEASERS’ PROGRESS. Few of you are interested in these designs.. So here they are on the go…

-- Bert



9 comments so far

View Gary's profile

Gary

7590 posts in 2177 days


#1 posted 08-08-2012 02:24 AM

Not sure why but, none of the pictures came through

-- Gary, DeKalb Texas only 4 miles from the mill

View BertFlores58's profile

BertFlores58

1646 posts in 1666 days


#2 posted 08-08-2012 02:34 AM

Gary, probably by the time you are opening it, I am still online editing it. Otherwise, I have no idea. thanks

-- Bert

View shipwright's profile (online now)

shipwright

5291 posts in 1542 days


#3 posted 08-08-2012 05:00 AM

Just love to watch your creative mind ticking away Bert.
You can do anything you can imagine.
Good work again.

-- Paul M ..............If God wanted us to have fiberglass boats he would have given us fiberglass trees. http://prmdesigns.com/

View lanwater's profile

lanwater

3098 posts in 1678 days


#4 posted 08-08-2012 05:25 AM

Great stuff Bert!

The teasers are a treat.

-- Abbas, Castro Valley, CA

View rance's profile

rance

4147 posts in 1904 days


#5 posted 08-08-2012 05:32 AM

Interesting hinge for a cylinder. Fascinating circular designs too.

-- Backer boards, stop blocks, build oversized, and never buy a hand plane--

View SPalm's profile

SPalm

4930 posts in 2626 days


#6 posted 08-08-2012 01:01 PM

That is really neat Bert.
Your mind is just flowing with ideas – keep ‘em coming.

Steve

-- -- I'm no rocket surgeon

View BritBoxmaker's profile

BritBoxmaker

4439 posts in 1780 days


#7 posted 08-08-2012 01:49 PM

Interesting ideas, Bert.

-- Martyn -- Boxologist, Pattern Juggler and Candyman of the visually challenging. http://www.theartofboxes.com

View Sheila Landry (scrollgirl)'s profile

Sheila Landry (scrollgirl)

7886 posts in 1664 days


#8 posted 08-09-2012 11:32 AM

Thank you for sharing your process with us Bert. It is so interesting to watch and I love seeing it come to be.

Stay safe and dry!

Sheila :)

-- Designer/Artist/Teacher. Owner of Sheila Landry Designs (http://www.sheilalandrydesigns.com) Scroll saw, wood working and painting patterns and surfaces. "Knowledge is Power"

View Cozmo35's profile

Cozmo35

2199 posts in 1780 days


#9 posted 12-03-2012 07:15 PM

Can’t wait to se what comes of these new designs. I may try something similar. Thanks for the inspiration.

-- If you don't work, you don't eat!.....Garland, TX

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