





My contractor grade Stanley #4 came with plastic handles. Some years back the tote cracked do to a very cold garage. I loaned the plane to a neighbor who returned it to me with deep scratches in the sole and a huge knick in the blade. He needed it to level a stair case landing. Apparently the flake board and staples were too high to tile over. Anyway I now had to learn how to tune and sharpen a plane. I got the plane working fine but the tote was still cracked. I found plans at Lee Valley and made the tote. Now I needed to get the knob turned. I sent the plastic knob, stock, and a drawing of the knob to a friend, I think that was about a year and half ago. John, no rush on the knob:). (He’s busy with mission work for the people of Haiti). There have been times when I could have use the plane but with no knob it was a no go. I mentioned this to a fellow jock and inspired by Mafe’s drill press knob turning I went for it.
I cut the stock to size, pre-drilled the holes and put the stock on a 1/4” carrage bolt with washers,lock washers and nuts. I knocked off the corners with a block plane. the tool rest is a block of cherry held in the vise clamped to the table. I used a 1/4” chisel to rough the shape. I switched to files then sand paper to get the final shape. The cherry knob and tote have a wax finish. I tried the plane on a piece of cherry. It felt good in my hands and made some nice shavings. It took me about four hours total and I would never do that again! Thank you for looking.
-- Dan I.G.N.

















6 comments so far
Dan
home | projects | blog
3479 posts in 1050 days
#1 posted 764 days ago
Really nice looking replacements… I have restored a lot of planes but have yet to make new totes or knobs. I actually have a few planes that need replacements so I think I will be trying this soon. I like the Cherry wood.
-- Dan - "Collector of Hand Planes"
chrisstef
home | projects | blog
5272 posts in 1176 days
#2 posted 764 days ago
Nice work Dan … ive got a few of these i need to do myself. Ill have to dig up Mafe’s post on it. You should ppick up an old handyman for the neighbor to borrow lol.
-- "there aren’t many hand tools as awe-inspiring as the #8 jointer. I mean, it just reeks of cast iron heft and hubris" - Smitty
dbhost
home | projects | blog
4748 posts in 1402 days
#3 posted 764 days ago
Just think, if you can do that well turning on a jerry rigged drill press, imagine how well you could turn on a real lathe with proper turning tools!
Nice knob and tote by the way. I wouldn’t have thought to use Cherry for something like plane parts… I love the results…
-- Manufacturer of fine quality sawdust since 1984. Comments and advice on my shop welcome. Check it out at http://lumberjocks.com/dbhost/workshop. Gladly accepting shop build donations!
David Kirtley
home | projects | blog
1250 posts in 1168 days
#4 posted 764 days ago
The first one takes a while, then it gets easier. The nice thing is that you can fit it to your hands and way of working. Even if it takes a while, it is a once in a lifetime (or two) bit of work. These last a long time.
-- Woodworking shouldn't cost a fortune: http://lowbudgetwoodworker.blogspot.com/
Ken90712
home | projects | blog
12665 posts in 1359 days
#5 posted 764 days ago
Now that is cleave would not have thought of doing this on the drill press.!
-- Ken, "Everyday above ground is a good day!"
Don W
home | projects | blog
9951 posts in 737 days
#6 posted 202 days ago
nice job!
-- There is nothing like the sound of a well tuned hand plane. - http://timetestedtools.wordpress.com (timetestedtools at hotmail dot c0m)
Have your say...